DRIVER AIR BAG MODULE
SRS-43
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SRS
Revision: 2007 April2007 M35/M45
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Fix the air bag module harness (shown as A in the figure) to
the harness fixing hook (shown as B in the figure).
Be careful not to damage the harness while installing.
Tighten the special bolts after exactly adjusting the centers of fixing holes on the air bag module
side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged and the
module is not installed securely.
After the work is completed, make sure no system malfunction is detected by air bag warning
lamp.
In case that malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory by CONSOULT–II.
In case that malunction is still detected after the above operation, peform self-diagnosis to repair
malfunctions. Refer to SRS-20, "
SRS Operation Check" .
PHIA0885J
SRS-44
SPIRAL CABLE
Revision: 2007 April2007 M35/M45
SPIRAL CABLEPFP:25554
Removal and InstallationNHS0009D
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at least 3
minutes.
Do not use air tools or electric tools for servicing.
Do not disassemble the spiral cable.
Do not arrow oil, grease, detergent or water to come in contact with the spiral cable.
Do not make an impact to the spiral cable by dropping etc. Replace the spiral cable if it has been
dropped or sustained an impact.
1. Remove the air bag module. Refer to SRS-42, "
Removal and Installation" .
2. Remove the steering wheel. Refer to PS-12, "
Removal and Installation" .
3. Remove the column cover.
4. Remove the wiper washer switch, then remove light and turn signal switch from the spiral cable.
5. Remove the spiral cable.
Disconnect the horn switch connector (shown as A in the fig-
ure).
Disconnect the spiral cable connector (shown as B in the fig-
ure).
Loosen the spiral cable fixing screws.
Shift the spiral cable forward a bit while pushing the pawl
located above the spiral cable.
Disconnect the steering wheel switch connector (shown as C
in the figure).
NOTE:
Disconnect the spiral cable connector after disconnecting the
horn switch connector.
INSTALLATION
Install in the reverse order of removal.
P H I A 111 2 E
1. Steering wheel 2. Steering column cover (lower) 3. Light and turn signalswitchs
4. Wiper washer switch 5. Spiral cable 6. Steering column cover (upper)
7. Steering column assembly 8. Driver air bag module connector
PHIA0886J
SPIRAL CABLE
SRS-45
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SRS
Revision: 2007 April2007 M35/M45
CAUTION:
The spiral cable may snap by steering operation if the cable
is installed in an improper position.
The neutral position is set as follows.
Turn quietly the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and harf turns) and
stop turning at the point on which the stopper insertion
holes are in the same position.
The service part is installed in the neutral position by the
stopper and can be set without adjusting after the stopper
is removed.
Do not turn the spiral cable rashly and also beyond the limit
number of turns. (These will cause cable snap.)
Adjust the spiral cable locating pin (showed as A inthe fig-
ure) to the steering wheel locating pin hole (showed as C in
the figuer).
Secure the air bag harness with the harness fixing hook.
After the work is completed, make sure no system malfunc-
tion is detected by air bag warning lamp.
In case that malfunction is detected by the air bag warning
lamp, reset by the self-diagnosis function and delete the
memory by CONSULT−II.
In case that malfunction is still detected after the above
operation, perform self-diagnosis to repair malfunctions.
Refer to SRS-20, "
SRS Operation Check" .
PHIA0887J
COLLISION DIAGNOSIS
SRS-55
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SRS
Revision: 2007 April2007 M35/M45
Steering wheel [same text as in current manual]
Spiral cable If the Driver airbag has deployed:
REPLACE the spiral cable.If the Driver airbag has not deployed:
[same text as in current manual]
Harness and con-
nectors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE damaged section of harness. Do not repair, splice or modify any SRS harness.
Instrument panel 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts. Part SRS is activated SRS is NOT activated
STC-1
STEERING CONTROL SYSTEM
G STEERING
CONTENTS
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SECTION STC
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STC
Revision: 2007 April2007 M35/M45
STEERING CONTROL SYSTEM
EPS
SYSTEM DESCRIPTION ............................................ 3
Components ............................................................. 3
Components (Models with Rear Active Steer) ......... 3
Electronically Controlled Power Steering System
Function ................................................................... 3
Fail-Safe Function .................................................... 4
FAIL-SAFE INPUT/CANCEL CONDITIONS ......... 4
TROUBLE DIAGNOSIS .............................................. 5
How to Perform Trouble Diagnosis .......................... 5
BASIC CONCEPT ................................................. 5
Component Parts Location ....................................... 5
Wiring Diagram — EPS — ....................................... 6
Control Unit Input/Output Signal Standard ............... 8
STANDARD BY CIRCUIT TESTER AND OSCIL-
LOSCOPE ............................................................. 8
For Fast and Accurate Trouble Diagnosis ................ 9
Basic Inspection ....................................................... 9
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY .......................................... 9
Inspection: Power Steering Control Unit Power Sup-
ply Circuit and Ground ............................................. 9
Symptom: The Steering Force Does Not Change
Smoothly According to the Vehicle Speed ............. 10
RAS
REAR ACTIVE STEER ............................................. 13
Removal and Installation ........................................ 13
COMPONENTS .................................................. 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
Disassembly and Assembly ................................... 14
COMPONENTS .................................................. 14
DISASSEMBLY ................................................... 14
INSPECTION AFTER DISASSEMBLY ............... 14
ASSEMBLY ......................................................... 14
Neutral Position Adjustment ................................... 14
SYSTEM DESCRIPTION .......................................... 16
Components ........................................................... 16RAS (Rear Active Steer) Function .......................... 16
Fail-Safe Function .................................................. 17
TROUBLE DIAGNOSIS ............................................ 18
How to Perform Trouble Diagnosis ......................... 18
BASIC CONCEPT ............................................... 18
Component Parts Location ..................................... 19
Schematic ............................................................... 20
Wiring Diagram — RAS — ..................................... 21
Control Unit Input/Output Signal Standard ............. 26
CIRCUIT TESTER REFERENCE VALUE ........... 26
STANDARD BY CONSULT-II .............................. 27
CONSULT-II Function (RAS/HICAS) ...................... 27
FUNCTION .......................................................... 27
CONSULT-II SETTING PROCEDURE ................ 28
SELF-DIAG RESULT MODE ............................... 28
DATA MONITOR MODE ...................................... 30
ACTIVE TEST MODE ......................................... 30
RAS CONTROL UNIT PART NUMBER .............. 30
Diagnosis Procedure with Self-Diagnosis Function
(Without CONSULT-II) ............................................ 31
DESCRIPTION .................................................... 31
SELF-DIAGNOSIS PROCEDURE ...................... 31
SELF-DIAGNOSIS DISPLAY .............................. 31
SELF-DIAGNOSIS DISPLAY ITEMS .................. 31
HOW TO ERASE SELF-DIAGNOSIS ................. 31
CAN Communication .............................................. 31
For Fast and Accurate Trouble Diagnosis .............. 32
Basic Inspection ..................................................... 32
BASIC INSPECTION 1: POWER SUPPLY CIR-
CUIT TERMINAL LOOSENESS AND BATTERY ... 32
BASIC INSPECTION 2: RAS WARNING LAMP
INSPECTION ...................................................... 32
BASIC INSPECTION 3: RAS CONTROL UNIT
POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION ............................................. 32
Trouble Diagnosis Chart ......................................... 33
SELF-DIAGNOSIS .............................................. 33
DIAGNOSIS CHART BY SYMPTOM .................. 34
Inspection 1: RAS Control Unit Malfunction ........... 35
Inspection 2: Motor Power Supply System ............. 35
STC-2Revision: 2007 April2007 M35/M45 Inspection 3: RAS Motor Output Malfunction ......... 37
Inspection 4: Vehicle Speed Signal ........................ 38
Inspection 5: Steering Angle Signal Malfunction .... 39
Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction ............................................................. 40
Inspection 7: VDC Malfunction ............................... 43
Inspection 8: Engine Speed Signal Malfunction ..... 44
Inspection 9: CAN Communication System Mal-
function ................................................................... 44Inspection 10: Stop Lamp Switch Harness ............. 45
Inspection 11: RAS Warning Lamp Harness ........... 46
Diagnosis Chart by Symptom 1 .............................. 47
Diagnosis Chart by Symptom 2 .............................. 47
Check RAS Static/Dynamic Characteristics ............ 49
Component Inspection ............................................ 50
RAS MOTOR RELAY ........................................... 50
RAS MOTOR ....................................................... 50
REAR WHEEL STEERING ANGLE SENSOR .... 50
SYSTEM DESCRIPTION
STC-3
[EPS]
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STC
Revision: 2007 April2007 M35/M45
[EPS]SYSTEM DESCRIPTIONPFP:00000
ComponentsNGS000DT
Components (Models with Rear Active Steer)NGS000DU
Electronically Controlled Power Steering System FunctionNGS000DV
Vehicle speed sensing electronically controlled power steering
(that properly controls the steering force by the vehicle speed)
has been adopted. When it is normal, it controls the power
steering solenoid valve according to the vehicle speed as shown
in the figure and makes the steering force proper.
For the models with RAS (Rear Active Steer), RAS control unit
performs the same control as power steering control unit. For
schematic, refer to STC-20, "
Schematic" and trouble diagnosis,
refer to STC-47, "
Diagnosis Chart by Symptom 2" .
SGIA1056E
SGIA1094E
SST696CA
STC-4
[EPS]
SYSTEM DESCRIPTION
Revision: 2007 April2007 M35/M45
Fail-Safe FunctionNGS000DW
When the fail-safe function operate, it controls power steering sole-
noid valve by the engine speed as shown in the figure and maintains
the steering force.
FAIL-SAFE INPUT/CANCEL CONDITIONS
CAUTION:
Fail-safe function is activated when the engine runs at 1,500 rpm or higher for 10 seconds with the vehicle stopped. This is
normal and the fail-safe function is automatically deactivated when a vehicle speed signal of 2 km/h (1.2 MPH) or higher is
input or the ignition switch is turned OFF.
SGIA0411E
Input conditions Cancel conditions
When vehicle runs at an engine speed of 1,500 rpm or higher and no vehicle speed signal
is received for 10 seconds.
A vehicle speed of 2 km/h (1.2 MPH) or
more is input.
Turn the ignition switch ON after turn-
ing it OFF. The continuous vehicle speed signal 30 km/h (19 MPH) or more suddenly drops to less
than 2 km/h (1.2 MPH) within 1.4 seconds.