EC-834
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.ALT DUTY [%]
Indicates the duty ratio of the power gen-
eration command value. The ratio is cal-
culated by ECM based on the battery
current sensor signal.
BAT CUR SEN
[mV]
The signal voltage of battery current sen-
sor is displayed.
ALT DUTY SIG
[ON/OFF]
The control condition of the power gener-
ation voltage variable control (determined
by ECM according to the input signals) is
indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1
Indicates the correction factor stored in
ECM. The factor is calculated from the
difference between the target air/fuel ratio
stored in ECM and the air-fuel ratio calcu-
lated from air fuel ratio (A/F) sensor 1 sig-
nal. A/F ADJ-B2
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.
Only “#” is displayed if item is unable to
be measured.
Figures with “#”s are temporary ones.
They are the same figures as an actual
piece of data which was just previously
measured. Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]
A/F ALPHA-B2 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
TROUBLE DIAGNOSIS
EC-835
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ACTIVE TEST MODE
Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Selector lever: P or N
Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
VIAS SOL VALVE
Ignition switch: ON
Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
FPCM
Engine: Returns to the original
trouble condition
Select “LOW” and “HI” with CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
FPCM
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
TROUBLE DIAGNOSIS
EC-841
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CONSULT-II Reference Value in Data MonitorNBS005AP
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare CONSULT-II value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1
A/F ALPHA-B2See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
HO2S2 (B1)
HO2S2 (B2)
Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)LEAN ←→ RICH
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as
speedometer indication
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1
ACCEL SEN 2*
1Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.4 - 1.1V
Accelerator pedal: Fully depressed 3.7 - 4.8V
THRTL SEN 1
THRTL SEN 2*
1
Ignition switch: ON
(Engine stopped)
Selector lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES
Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
Ignition switch: ONSelector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel: Not being turned
(Forward direction)OFF
Steering wheel: Being turned ON
LOAD SIGNAL
Ignition switch: ONRear window defogger switch: ON
and/or
Lighting switch: 2ND positionON
Rear window defogger switch and light-
ing switch: OFFOFF
IGNITION SW
Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
Engine: After warming up, idle
the engineHeater fan switch: ON ON
Heater fan switch: OFF OFF
EC-842
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
BRAKE SWIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 7° - 17° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 6.0 g·m/s
2,500 rpm 7.0 - 20.0 g·m/s
PURG VOL C/V
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle
(Accelerator pedal: Not depressed even
slightly, after engine starting.)0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 0% - 2%
2,000 rpm Approx. 25% - 50%
VIAS S/V
Selector lever: P or N
ON
Engine speed: More than 5,000 rpm
Selector lever: Except P or N
Engine speed: Less than 5,000 rpmOFF
AIR COND RLY
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
For 1 seconds after turning ignition switch: ON
Engine running or crankingON
Except above OFF
FPCM
Engine: Cranking HI
Engine: Idle
Engine coolant temperature: More than 10°C (50°F)LOW
VENT CONT/V
Ignition switch: ON OFF
THRTL RELAY
Ignition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION
TROUBLE DIAGNOSIS
EC-843
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Revision: 2007 April2007 M35/M45
HO2S2 HTR (B1)
HO2S2 HTR (B2)
Engine speed: Below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadON
Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD
Vehicle speed: More than 20 km/h (12 MPH)Almost the same speed as
the tachometer indication
VEHICLE SPEED
Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as
the speedometer indication
TRVL AFTER MIL
Ignition switch: ONVehicle has traveled after MIL has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
A/F S1 HTR (B1)
A/F S1 HTR (B2)
Engine: After warming up, idle the engine 0 - 100%
AC PRESS SEN
Engine: Idle
Both A/C switch and blower fan switch: ON (Compressor operates)1.0 - 4.0V
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as
the speedometer indication
SET VHCL SPD
Engine: Running ASCD: OperatingThe preset vehicle speed is
displayed
MAIN SW
Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW
Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW
Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch:
ReleasedOFF
SET SW
Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ICC/ASCD brake
switch)
Ignition switch: ONBrake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2
(Stop lamp switch)
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
DIST SW
Ignition switch: ONDISTANCE switch: Pressed ON
DISTANCE switch: Released OFF
CRUISE LAMP
Ignition switch: ONMAIN switch: Pressed at the 1st time →
at the 2nd timeON → OFF
SET LAMP
MAIN switch: ON
When vehicle speed is between
40 km/h (25 MPH) and 144 km/h
(89 MPH)ASCD: Operating ON
ASCD: Not operating OFF
FAN DUTY
Engine: Running 0 - 100%
ALT DUTY
Engine: Idle 0 - 80%
BAT CUR SEN
Engine speed: Idle
Battery: Fully charged*2
Selector lever: P or N
Air conditioner switch: OFF
No loadApprox. 2,600 - 3,500mV MONITOR ITEM CONDITION SPECIFICATION
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-847
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionNBS005AR
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNBS005AS
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Engine speed: Idle
Transmission: Warmed-up
–After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureNBS005AT
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-780, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-848, "
Diagnostic Procedure" .
SEF601Z
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-851
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5. CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil.
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-791, "
FUEL PRESSURE CHECK" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-791, "
FUEL PRESSURE
CHECK" . GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
1. Check the following.
–Clogged and bent fuel hose and fuel tube
–Clogged fuel filter
–Fuel pump and its circuit (Refer to EC-1395, "FUEL PUMP" .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-791, "
FUEL PRESSURE CHECK" .)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine
speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
PBIB0133E
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
EC-857
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTPFP:00006
DescriptionNBS005AV
Intermittent incidents may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of intermittent
incidents occurrences is poor electrical connections. Because of this, the conditions under which the incident
occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may
not indicate the specific malfunctioning area.
Common Intermittent Incidents Report Situations
Diagnostic ProcedureNBS005AW
1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-770, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .
>> GO TO 2.
2. CHECK GROUND TERMINALS
Check ground terminals for corroding or loose connection.
Refer to EC-864, "
Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3. SEARCH FOR ELECTRICAL INCIDENT
Perform GI-28, "
How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4. CHECK CONNECTOR TERMINALS
Refer to GI-25, "
How to Check Terminal" , “HOW TO PROBE CONNECTORS”, “How to Check Enlarged Con-
tact Spring of Terminal”.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace connector.
STEP in Work Flow Situation
2 The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
3 or 4 The symptom described by the customer does not recur.
5 (1st trip) DTC does not appear during the DTC Confirmation Procedure.
10 The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.