BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Engine SystemNFS000QM
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK ENGINE SYSTEM
1. Perform ECM self-diagnosis. Repair or replace items indicated, then perform ECM self-diagnosis again.
Refer to EC-90, "
TROUBLE DIAGNOSIS" (VQ35DE), EC-792, "TROUBLE DIAGNOSIS" (VK45DE).
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
ABS Actuator and Electric Unit (Control Unit)NFS000QN
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
CAUTION:
Replace ABS actuator and electric unit (control unit) when self-diagnostic result shows items other
than those above.
Is above displayed on the self-diagnosis display?
YES >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
NO >> INSPECTION END
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
Self-diagnosis results
CONTROLLER FAILURE
EMERGENCY BRAKE
VARIANT CODING
BRC-40
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E30 terminals 1, 4 and ground.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
Pressure Sensor CircuitNFS000QR
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK STOP LAMP SWITCH CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector.
2. Check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair
or replace terminal.
3. Reconnect connectors securely.
4. Start engine.
5. Repeat pumping brake pedal carefully several times, then perform the self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector E124.
3. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Removal and Installation" .
ABS actuator and electric unit (control unit) Ground Continuity
1, 4 — Yes
SFIA3033E
Self-diagnosis results
PRESS SEN CIRCUIT
Terminal Condition Continuity
3 − 4Release stop lamp switch
(When brake pedal is depressed.)Ye s
Push stop lamp switch
(When brake pedal is released.)No
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-43
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
Stop Lamp Switch CircuitNFS000QU
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect stop lamp switch connector E124 and ABS actuator and electric
unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and so on. If
any malfunction is found, repair or replace terminal.
2. Reconnect connectors securely.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check voltage between ABS actuator and electric unit (control
unit) harness connector E30 terminal 30 and ground.
OK or NG
OK >> Perform self-diagnosis.
NG >>
Repair or replace stop lamp switch circuit.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
STOP LAMP SW
SFIA3038E
ABS actuator and electric unit (control unit) Ground Condition Voltage
30 —Brake pedal depressed Battery voltage (Approx. 12 V)
Brake pedal not depressed Approx. 0V
BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Yaw Rate/Side G Sensor CircuitNFS000QV
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc., when VDC function is off (VDC
OFF switch “ON”) may cause yaw rate/side G sensor system to indicate a malfunction. However,
this is not a malfunction, if normal operation can be resumed after restarting engine. Then erase
memory of self-diagnosis.
If vehicle is on turn-table at entrance to parking garage, or on other moving surface, VDC OFF
indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor sys-
tem malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take
vehicle off of turn-table or other moving surface, and start engine. Results will return to normal.
And after doing spin turns or acceleration turns with VDC function is being off (VDC OFF switch
“ON”), too, the results will return to a normal condition by re-starting vehicle.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145 and ABS actuator and
electric unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and
so on. If any malfunction is found, repair or replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK YAW RATE/SIDE G SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145.
2. Turn ignition switch ON or OFF and check voltage between yaw
rate/side G sensor harness connector M145 terminal 3 and
ground.
OK or NG
OK >> GO TO 4.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
Yaw rate/side G sensor Ground Condition Voltage
3—Ignition switch ONBattery voltage
(Approx. 12 V)
Ignition switch OFF Approx. 0 V
SFIA3044E
BRC-52
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2007 April2007 M35/M45
The Braking Distance Is LongNFS000R6
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
ABS Function Does Not OperateNFS000R7
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned on or when driving.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Pedal Vibration or ABS Operation Sound OccursNFS000R8
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if there is pedal vibration or operation sound when the engine is started.
Do symptoms occur?
YES >> GO TO 2.
NO >> Perform self -diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION CO
A
CO
Revision: 2007 April2007 M35/M45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Liquid Gasket .................................. 3
REMOVAL OF LIQUID GASKET SEALING .......... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 6
OVERHEATING CAUSE ANALYSIS .......................... 7
Troubleshooting Chart .............................................. 7
COOLING SYSTEM .................................................... 9
Cooling Circuit .......................................................... 9
System Chart ......................................................... 10
ENGINE COOLANT ...................................................11
Inspection ................................................................ 11
LEVEL CHECK .................................................... 11
LEAK CHECK ...................................................... 11
Changing Engine Coolant ....................................... 11
DRAINING ENGINE COOLANT .......................... 11
REFILLING ENGINE COOLANT ........................ 12
FLUSHING COOLING SYSTEM ......................... 13
RADIATOR ................................................................ 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 16
INSPECTION AFTER INSTALLATION ............... 16
Checking Radiator Cap .......................................... 16
Checking Radiator .................................................. 16
RADIATOR (ALUMINUM TYPE) .............................. 18
Components ........................................................... 18
Disassembly and Assembly ................................... 18
PREPARATION ................................................... 18
DISASSEMBLY ................................................... 18
ASSEMBLY ......................................................... 19
INSPECTION ...................................................... 21COOLING FAN .......................................................... 22
Components ........................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Disassembly and Assembly .................................... 23
DISASSEMBLY ................................................... 23
INSPECTION AFTER DISASSEMBLY ................ 23
ASSEMBLY ......................................................... 23
WATER PUMP .......................................................... 24
Components ........................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 28
WATER INLET AND THERMOSTAT ASSEMBLY .... 29
Components ........................................................... 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSPECTION AFTER REMOVAL ....................... 30
INSTALLATION ................................................... 30
INSPECTION AFTER INSTALLATION ................ 30
WATER OUTLET AND WATER PIPING ................... 31
Components ........................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 32
INSPECTION AFTER INSTALLATION ................ 32
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 33
Standard and Limit .................................................. 33
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 33
RADIATOR .......................................................... 33
THERMOSTAT .................................................... 33
CO-2Revision: 2007 April2007 M35/M45
VK45DE
PRECAUTIONS ......................................................... 34
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 34
PREPARATION ......................................................... 35
Special Service Tools ............................................. 35
Commercial Service Tools ...................................... 35
OVERHEATING CAUSE ANALYSIS ........................ 36
Troubleshooting Chart ............................................ 36
COOLING SYSTEM .................................................. 38
Cooling Circuit ........................................................ 38
System Chart .......................................................... 39
ENGINE COOLANT .................................................. 40
Inspection ............................................................... 40
LEVEL CHECK .................................................... 40
LEAK CHECK ...................................................... 40
Changing Engine Coolant ....................................... 40
DRAINING ENGINE COOLANT .......................... 40
REFILLING ENGINE COOLANT ......................... 40
FLUSHING COOLING SYSTEM ......................... 42
RADIATOR ................................................................ 43
Components ........................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSTALLATION .................................................... 44
INSPECTION AFTER INSTALLATION ................ 45
Checking Radiator Cap .......................................... 45
Checking Radiator .................................................. 45
RADIATOR (ALUMINUM TYPE) ............................... 47
Components ........................................................... 47
Disassembly and Assembly .................................... 47
PREPARATION ................................................... 47
DISASSEMBLY ................................................... 47
ASSEMBLY ......................................................... 48
INSPECTION ....................................................... 50COOLING FAN .......................................................... 51
Components ............................................................ 51
Removal and Installation ......................................... 51
REMOVAL ............................................................ 51
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 51
Disassembly and Assembly .................................... 52
DISASSEMBLY .................................................... 52
INSPECTION AFTER DISASSEMBLY ................ 52
ASSEMBLY .......................................................... 52
WATER PUMP ........................................................... 53
Components ............................................................ 53
Removal and Installation ......................................... 53
REMOVAL ............................................................ 53
INSPECTION AFTER REMOVAL ........................ 54
INSTALLATION .................................................... 54
INSPECTION AFTER INSTALLATION ................ 54
THERMOSTAT AND WATER CONTROL VALVE ..... 55
Components ............................................................ 55
Removal and Installation ......................................... 55
REMOVAL ............................................................ 55
INSPECTION AFTER REMOVAL ........................ 56
INSTALLATION .................................................... 56
INSPECTION AFTER INSTALLATION ................ 57
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 58
Standard and Limit .................................................. 58
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 58
RADIATOR ........................................................... 58
THERMOSTAT ..................................................... 58
WATER CONTROL VALVE .................................. 58
CO-4
[VQ35DE]
PRECAUTIONS
Revision: 2007 April2007 M35/M45
3. Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-47, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
Within five minutes of liquid gasket application, install the mat-
ing component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten after mounting bolts and nuts the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
EMA0622D
SEM159F