CO-52
[VK45DE]
COOLING FAN
Revision: 2007 April2007 M35/M45
NOTE:
Cooling fans are controlled by cooling fan control module. For details. Refer to EC-1214, "
DTC P1217
ENGINE OVER TEMPERATURE" .
Disassembly and Assembly NBS004RO
DISASSEMBLY
1. Disconnect sub-harness from fan motor (RH and LH) and cooling fan control module.
2. Remove cooling fan control module from fan shroud.
CAUTION:
Handle carefully to avoid dropping and shocks.
3. Remove cooling fan mounting nuts, and then remove the cooling fan (RH and LH).
4. Remove fan motor (RH and LH).
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them.
Install each fan in the following position.
Secure the sub-harness tightly to the fan shroud to prevent the fan rotation area from being loose.Right side : 4 blades
Left side : 5 blades
GW-18
POWER WINDOW SYSTEM
Revision: 2007 April2007 M35/M45
ANTI-PINCH SYSTEM
Power window main switch and each power window sub-switch recognizes and controls the door glass condi-
tion by reading encoder signals 1 and 2.
If a door glass is subject to a certain resistance due to a foreign material obstruction during the following close
operation.
automatic close operation when ignition switch is in the “ON” position
automatic close operation during retained power operation
Key cylinder switch close operation during retained power operation
The power window switch reads encoder signal 1, It stops UP operation of the motor, and sends a signal for
down operation to lower the window by a certain amount (150mm, 5.91 in)
INITIALIZATION
Perform the initialization when the following operations are performed or when the auto up operation is not
performed. Refer to GW-63
(Front door), GW-68 (Rear door).
When the power supply to the power window main switch, power window sub-switch or each power win-
dow motor is cut off by the removal of battery terminal or the battery fuse is blown.
Disconnection and connection of power window main switch or each power window sub-switch harness
connector.
Removal and installation of regulator assembly.
Removal and installation of motor from regulator assembly.
Operation of regulator assembly as an independent unit.
Removal and installation of glass.
Removal and installation of door glass run.
CAUTION:
The following operations are not performed under the condition that the initialization is not per-
formed yet.
Auto up operation
Anti-pinch function
Key cylinder switch close operation
PIIB5952E
FRONT DOOR GLASS AND REGULATOR
GW-61
C
D
E
F
G
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MA
B
GW
Revision: 2007 April2007 M35/M45
FRONT DOOR GLASS AND REGULATORPFP:80300
Removal and InstallationNIS00228
DOOR GLASS
Removal
1. Remove the front door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove the front door sash cover inner. Refer to EI-36, "
FRONT DOOR SASH COVER INNER" .
3. Operate the power window main switch to raise/lower the door
window until the glass mounting bolts can be seen.
4. Remove the glass mounting bolts.
1. Door glass 2. Module assembly 3. Power window motor
4. Regulator assembly 5. Door glass run
PIIB3287J
PIIB3288J
GW-68
REAR DOOR GLASS AND REGULATOR
Revision: 2007 April2007 M35/M45
Disassembly and AssemblyNIS0022C
REGULATOR ASSEMBLY
Disassembly
Remove power window motor from regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationNIS0022D
SYSTEM INITIALIZATION
If any of the following work has been done, initialize the system.
Electric power sauce to power window switch or motor is interrupted by broken fuse or disconnecting bat-
tery cable, etc.
Removal and installation of the regulator assembly.
Removal and installation of the motor from the regulator assembly.
Removal and installation of the harness connector of the power window switch.
Operate the regulator assembly as a unit.
Removal and installation of the door glass.
Removal and installation of the door glass run.
Initialization
After installing each component to the vehicle, follow the steps below.
1. Disconnect the minus terminal of battery or disconnect power window switch's harness connector tempo-
rarily, then reconnect after at least 1 minute.
2. Turn ignition switch ON.
3. Open the window to its full width by operating the power window switch. (Exclude this pocedure if the win-
dow is already fully opened)
4. Fully draw the power window switch in up direction (auto close position) and hold, keep holding the switch
even when window is completely closed and then release afeter 3 second has passed.
5. Inspection of the anti-pinch system function.
NOTE:
Initialization may be cancelled with continuous opening and closing operation.In this case, initialize the
system.
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM
1. Fully open the door glass.
2. Place a wooden piece (wooden hammer handle etc.) at near fully closed position.
3. Carry out fully closing operation with auto up switch.
Check that the glass reverses without pinching the wooden piece, is lowered approx.150mm (5.91in) or
for 2 seconds and then stops.
The glass should not be raised with power window main switch operated while it is reversing or lowering.
CAUTION:
Do not inspect with pinching a part of worker's body, a hand etc. Work carefully not to be pinched.
Check that auto up function is normal before inspection following the system initialization.
FITTING INSPECTION
Make sure the glass is securely fit into the glass run groove.
Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and make sure the clearance to the sash
is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts,
guide rail mounting bolts, and glass and carrier plate mounting bolts to correct the glass position.
IDX-2
ALPHABETICAL INDEX
Symbols
(VK45DE) .............................................................. GI-6
(VQ35DE) ............................................................. GI-6
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-25
A/C compressor mounting ........... ATC-153, ATC-157,
ATC-158
, ATC-159, ATC-161, ATC-163, ATC-164,
ATC-166
, ATC-167, ATC-168
A/C compressor precaution ............................. ATC-12
A/C compressor special service tool ................ ATC-16
A/C control operation (auto A/C) ...................... ATC-33
A/C diagnostic work flow (auto A/C) .............. ATC-110
A/C evaporator ............................................... ATC-167
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-150
A/C HFC134a (R134a) system service tools ... ATC-17
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-26
A/C lubrication oil ........................................... ATC-173
A/C operational check ...................................... ATC-65
A/C self-diagnoses (auto A/C) ........ ATC-56, ATC-110
A/C service data specification ........................ ATC-173
A/C system description (auto A/C) ................... ATC-29
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-135
A/T IND - Wiring diagram .................................... DI-56
A/T self-diagnoses ............................... AT-92, AT-103
A/T shift lock system ........................................ AT-229
A/T shift lock system - Wiring diagram ............ AT-230
A/T trouble diagnoses ........................................ AT-44
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-617,
EC-624
, EC-638, EC-1336, EC-1343, EC-1357
Accelerator pedal released position learning .... EC-86,
EC-788
AF1B1-Wiring diagram ...... EC-237, EC-246, EC-255,
EC-265
, EC-648, EC-950, EC-959, EC-968, EC-978,
EC-1367
AF1B2-Wiring diagram ...... EC-239, EC-248, EC-257,
EC-267
, EC-650, EC-952, EC-961, EC-970, EC-980,
EC-1369
AF1HB1-Wiring diagram .................... EC-171, EC-884
AF1HB2-Wiring diagram .................... EC-173, EC-886
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-19
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-20
Air conditioner cut control ................... EC-35, EC-737
Air flow meter - See Mass air flow sensor ....... EC-193,
EC-202
, EC-906, EC-915
Air fuel ratio sensor 1 ......... EC-234, EC-244, EC-253,
EC-262
, EC-646, EC-947, EC-957, EC-966, EC-975,
EC-1365
Air fuel ratio sensor 1 heater ............. EC-170, EC-883
Air mix. door motor ......................... ATC-82, ATC-140
Ambient sensor ............................. ATC-112, ATC-125
Angular tightening application ............................. EM-7
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-619, EC-1338
APPS2 - Wiring diagram ................. EC-626, EC-1345
APPS3 - Wiring diagram ................. EC-640, EC-1359
ASC/BS - Wiring diagram ............... EC-578, EC-1291
ASC/SW - Wiring diagram .............. EC-561, EC-1274
ASCBOF - Wiring diagram .............. EC-658, EC-1378
ASCD .................................................. EC-36, EC-738
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-665, EC-1385
AT indicator lamp ................................................ DI-55
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-124
Auto anti-dazzling inside mirror .......... GW-69, GW-70
Automatic amplifier ........... ATC-54, ATC-67, ATC-124
Automatic transmission fluid replacement ........ MA-32
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
B
Back-up lamp ................................................... LT-245
Basic inspection .................................. EC-78, EC-780
Battery ................................................................. SC-4
Battery current sensor ....... EC-524, EC-531, EC-538,
EC-545
, EC-1237, EC-1244, EC-1251, EC-1258
Battery/Starting/Charging System Tester SC-7, SC-11,
SC-25
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-252
Block heater(VQ35DE) ................................... EM-124
Blower motor ................................... ATC-88, ATC-131
Blower unit .................................................... ATC-129
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake pedal .......................................................... BR-6
Brake switch ................................... EC-589, EC-1307
BRK/SW - Wiring diagram .............. EC-591, EC-1309
Bulb specifications ........................................... LT-313
Bumper, front ...................................................... EI-11
Bumper, rear ....................................................... EI-14
C
Camshaft inspection(VK45DE) ....................... EM-217
Camshaft inspection(VQ35DE) ......................... EM-87
ACTIVE AFS
LT-185
C
D
E
F
G
H
I
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MA
B
LT
Revision: 2007 April2007 M35/M45
4. CHECK HEIGHT SENSOR SIGNAL AND AIMING MOTOR DRIVE SIGNAL
Remove height sensor link bracket mounting nuts (rear stabilizer side). For details, refer to LT- 1 9 3 , "
Removal
and Installation of Height Sensor" . Change sensor angle from the basic point of sensor angle 0° (standard
position) and check “HI SEN OTP RR” and “LEV ACTR VLTG” of “Data Monitor”.
With 18-inch wheel
NOTE:
1. Reference value. The value can be different from that of sensor angle and HI SEN OTP RR of maximum/minimum angle of auto
aiming operation depending on LEVELIZER ADJUSTMENT state.
2. Reference value. Approx. −1.5 V from the LEVELIZER ADJUSTMENT value.
With 19-inch wheel
NOTE:
1. Reference value. The value can be different from that of sensor angle and HI SEN OTP RR of maximum/minimum angle of auto
aiming operation depending on LEVELIZER ADJUSTMENT state.
2. Reference value. Approx. −1.2 V from LEVELIZER ADJUSTMENT value.
OK or NG
OK >> Auto aiming operation function is normal.
NG >>
When approx. 4.5 V or 0.5 V is not displayed on “HI SEN OTP RR” screen with sensor angle
approx. 45° or −45°, check connector for connection, bend and loose fit. If it is normal, replace
height sensor. Refer to LT- 1 9 3 , "
Removal and Installation of Height Sensor" .
When “HI SEN OTP RR” value is normal but “LEV ACTR VLTG” value differs from maximum/
minimum angle of auto aiming operation, replace AFS control unit. Refer to LT- 1 9 2 , "
Removal
and Installation of AFS Control Unit" .
When “LEV ACTR VLTG” value is normal but operation range is irregular, check aiming motor
system circuit. Refer to LT- 1 8 8 , "
Auto Aiming Does Not Operate (Check Aiming Motor System
Sensor angle Vehicle height
A Approx. –103° (Link stopper angle) Low side
B0° (Standard position) Unloaded vehicle position
C Approx. 46° (Link stopper angle) High side
SKIB4689E
Sensor angle “HI SEN OTP RR” “LEV ACTR VLTG”Light axis range at
10 m (394.7 in) off
(Reference value)
Limit value of vehicle height (high side) Approx. 45°Approx. 4.5 V Approx. 70.0% —
Maximum angle of auto aiming operation
NOTE1
(Unloaded vehicle position)Approx. 0°Approx. 2.5 V Approx. 70.0% 0
Minimum angle of auto aiming operation
NOTE1
(Maximum laden condition)Approx. −35°
Approx. 1.0 VNOTE2Approx. 38.0%Approx. 200 mm
(7.9 in)
Limit value of vehicle height (low side) Approx. −45°Approx. 0.5 V Approx. 38.0% —
Sensor angle “HI SEN OTP RR” “LEV ACTR VLTG”Light axis range at
10m (394.7 in) off
(Reference value)
Limit value of vehicle height (high side) Approx. 45°Approx. 4.5 V Approx. 70.0% —
Maximum angle of auto aiming operation
NOTE1
(Unloaded vehicle position)Approx. 0°Approx. 2.5 V Approx. 70.0% 0
Minimum angle of auto aiming operation
NOTE1
(Maximum laden condition)Approx. −27°
Approx. 1.3 NOTE2Approx. 41.8%Approx. 180 mm
(7.1 in)
Limit value of vehicle height (low side) Approx. −45°Approx. 0.5 V Approx. 41.8% —
PG-18
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionNKS004E2
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relay via IPDM E/R control cir-
cuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control and
oil pressure switch signal reception, etc.
It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication, it receives signal from BCM and controls the following lamps:
Headlamps (HI, LO)
Tail, parking and license plate lamps
Front fog lamps
2. Daytime light relay control (for Canada models)
Using CAN communication, it receives signals from BCM and controls the daytime light relay.
3. Wiper control
Using CAN communication, it receives signals from BCM and controls the front wipers.
4. Rear window defogger relay control
Using CAN communication, it receives signals from BCM and controls the rear window defogger relay.
5. A/C compressor control
Using CAN communication, it receives signals from ECM and controls the A/C relay.
6. Cooling fan control
Using CAN communication, it receives signals from ECM and controls cooling fan via cooling fan control
module.
7. Horn control
Using CAN communication, it receives signals from BCM and controls horn relay.
8. Starter motor relay control
Using CAN communication, it receives signals from BCM and controls starter motor relay.
9. Alternator control
Using CAN communication, it receives signal from ECM and controls power generation voltage.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamps
With the ignition switch ON, the headlamp low relay is ON.
With the ignition switch OFF, the headlamp low relay is OFF.
Tail, parking and
license plate lamps
With the ignition switch ON, the tail lamp relay is ON.
With the ignition switch OFF, the tail lamp relay is OFF.
Cooling fan
With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiperUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it was in just
before fail−safe control was initiated.
RF-26
SUNROOF
Revision: 2007 April2007 M35/M45
SUNROOF UNIT
Removal
CAUTION:
Always work with a helper.
When taking sunroof unit out, use clothes to protect the seats and trim from damage.
After installing the sunroof unit and glass lid, be sure to carry out the leak test and check that
there is no malfunction.
1. Remove the headlining. Refer to EI-52, "
HEADLINING" .
2. Disconnect drain hoses.
3. Tilt up glass lid, and then remove glass lid.
4. Remove sunroof motor assembly mounting screws. Disconnect connector from sunroof motor assembly
and then remove sunroof motor assembly.
CAUTION:
Before removing sunroof motor, make sure that sunroof lid is fully closed.
After removing sunroof motor, do not attempt to rotate sunroof motor assembly as a single unit.
5. Remove nuts from the front end and side rail.
6. Remove front sunroof bracket bolts.
7. Remove rear sunroof bracket bolts, and then remove sunroof unit assembly from roof panel.
8. Remove sunroof unit assembly through the passenger compartment while being careful not to damage
the seats and trim.
Installation
1. Temporarily tighten the mounting bolts to the rear sunroof brackets (RH/LH).
2. Bring sunroof unit into passenger compartment, and then place the rear end of the rail onto the rear sun-
roof brackets.
3. Temporarily tighten the mounting nuts to the front end of sunroof unit assembly.
4. Tighten the installation points diagonally excluding the installation point of the sunroof bracket around the
roof opening.
5. Tighten the front sunroof bracket bolts of the vehicle side, and then tighten the bolt of the rail side.
6. Tighten the rear sunroof bracket bolts of the vehicle side, and then tighten the bolt of the rail side.
7. Tighten the mounting nuts to the front end and side rail.
8. Move the sunroof motor assembly laterally by little by little so that the gear is completely engaged into the
wire on the sunroof unit assembly and mounting surface becomes parallel. Then secure the sunroof motor
assembly with screws.
CAUTION:
Before installing the sunroof motor assembly, be sure to the place the link and wire assembly in
the symmetrical and fully closed position.
9. Install glass lid.
NOTE:
After installation, carry out fitting adjustment.
10. Connect drain hoses.
11. Install headlining. Refer to EI-52, "
HEADLINING" .
4. Sunroof motor assembly 5. Front sunroof bracket (LH/RH) 6. Rear sunroof bracket (LH/RH)
7. Sunroof unit assembly