EC-812
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
1. ECM 2. Data link connector 3. Accelerator pedal position sensor
4. Stop lamp switch 5. ICC brake switch
(models with ICC)
ASCD brake switch
(models with ASCD)6. ICC steering switch
(models with ICC)
ASCD steering switch
(models with ASCD)
7. RESUME/ACCELERATE switch 8. SET/COAST switch 9. CANCEL switch
10. DISTANCE switch
(ICC models only)11. MAIN switch
PBIB2680E
TROUBLE DIAGNOSIS
EC-819
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Revision: 2007 April2007 M35/M4512 R/GPower steering pressure
sensor[Engine is running]Steering wheel: Being turned0.5 - 4.5V
[Engine is running]
Steering wheel: Not being turned0.4 - 0.8V
13 W/RCrankshaft position sensor
(POS)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 2.0V
[Engine is running]
Engine speed: 2,000 rpm1.0 - 2.0V
14 GCamshaft position sensor
(PHASE)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 4.0V
[Engine is running]
Engine speed: 2,000 rpm1.0 - 4.0V
15 W Knock sensor (bank 1)[Engine is running]
Idle speedApproximately 2.5V
16 W/L
A/F sensor 1 (bank 1)[Engine is running]
Warm-up condition
Idle speedApproximately 3.1V
35 GR/LApproximately 2.6V
56 LG/BApproximately 2.3V
75 YApproximately 2.3V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1041E
PBIB1042E
PBIB1039E
PBIB1040E
TROUBLE DIAGNOSIS
EC-823
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Revision: 2007 April2007 M35/M4568 L/YSensor power supply
(Power steering pressure
sensor)[Ignition switch: ON]Approximately 5V
69 R Throttle position sensor 2[Ignition switch: ON]
Engine: Stopped
Selector lever: D
Accelerator pedal: Fully releasedLess than 4.75V
[Ignition switch: ON]
Engine: Stopped
Selector lever: D
Accelerator pedal: Fully depressedMore than 0.36V
70 L/R Refrigerant pressure sensor[Engine is running]
Warm-up condition
Both A/C switch and blower fan motor
switch: ON (Compressor operates)1.0 - 4.0V
71 L/R Battery current sensor[Engine is running]
Battery: Fully charged*
Idle speedApproximately 2.6 - 3.5V
72 LIntake valve timing control
position sensor (bank 1)[Engine is running]
Warm-up condition
Idle speed0 - 1.0V
[Engine is running]
Engine speed: 2,000rpm0 - 1.0V
73 Y/BEngine coolant temperature
sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature.
74 WHeated oxygen sensor 2
(bank 2)[Engine is running]
Revving engine from idle to 3,000 rpm
quickly after the following conditions are met
–Engine: After warming-up
–Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load0 - Approximately 1.0V
78 BSensor ground
(Heated oxygen sensor 2)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
82 WSensor ground
(APP sensor 1)[Engine is running]
Warm-up condition
Idle speedApproximately 0V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB2734E
PBIB2735E
EC-824
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
83 PSensor ground
(APP sensor 2)[Engine is running]Warm-up condition
Idle speedApproximately 0V
85 V Data link connector[Ignition switch: ON]
CONSULT-II or GST: DisconnectedApproximately 5V - Battery volt-
age (11 - 14V)
86 P CAN communication line[Ignition switch: ON]Approximately 1.1 - 2.3V
Output voltage varies with the
communication status.
90 LSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 BRSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
94 L CAN communication line[Ignition switch: ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
98 RAccelerator pedal position
sensor 2[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully released0.20 - 0.55V
[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully depressed1.85 - 2.40V
99 G/YICC steering switch
(models with ICC system)[Ignition switch: ON]
ICC steering switch: OFFApproximately 4.3V
[Ignition switch: ON]
MAIN switch: PressedApproximately 0V
[Ignition switch: ON]
CANCEL switch: PressedApproximately 1.3V
[Ignition switch: ON]
RESUME/ACCELERATE switch: PressedApproximately 3.7V
[Ignition switch: ON]
SET/COAST switch: PressedApproximately 3V
[Ignition switch: ON]
DISTANCE switch: PressedApproximately 2.2V
99 YASCD steering switch
(models with ASCD system)[Ignition switch: ON]
ASCD steering switch: OFFApproximately 4V
[Ignition switch: ON]
MAIN switch: PressedApproximately 0V
[Ignition switch: ON]
CANCEL switch: PressedApproximately 1V
[Ignition switch: ON]
RESUME/ACCELERATE switch: PressedApproximately 3V
[Ignition switch: ON]
SET/COAST switch: PressedApproximately 2V
101 V/R Stop lamp switch[Ignition switch: OFF]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]
Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
TROUBLE DIAGNOSIS
EC-827
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Revision: 2007 April2007 M35/M45
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor
(PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sen-
sor×××××
Air fuel ratio (A/F) sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor××××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××××
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Intake valve timing control position
sensor×××
Fuel level sensor×××
Battery current sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××
TROUBLE DIAGNOSIS
EC-831
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Revision: 2007 April2007 M35/M45THRTL SEN 1 [V]××The throttle position sensor signal voltage
is displayed.THRTL SEN 2 signal is converted by
ECM internally. Thus, it differs from ECM
terminal voltage signal. THRTL SEN 2 [V]×
FUEL T/TMP SE
[°C] or [°F]×
The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[°C] or [°F]××
The intake air temperature (determined
by the signal voltage of the intake air tem-
perature sensor) is indicated.
EVAP SYS PRES
[V]×
The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FPCM DR VOLT
[V]
The voltage between fuel pump and
FPCM is displayed.
FUEL LEVEL SE
[V]×
The signal voltage of the fuel level sensor
is displayed.
START SIGNAL
[ON/OFF]××
Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age.
After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF]××
Indicates idle position [ON/OFF] com-
puted by ECM according to the accelera-
tor pedal position sensor signal.
AIR COND SIG
[ON/OFF]××
Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××
[ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL
[ON/OFF]××
Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF]×
Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING
[BTDC]×
Indicates the ignition timing computed by
ECM according to the input signals.When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%]
“Calculated load value” indicates the
value of the current air flow divided by
peak air flow. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
TROUBLE DIAGNOSIS
EC-841
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Revision: 2007 April2007 M35/M45
CONSULT-II Reference Value in Data MonitorNBS005AP
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare CONSULT-II value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1
A/F ALPHA-B2See EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
HO2S2 (B1)
HO2S2 (B2)
Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)LEAN ←→ RICH
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as
speedometer indication
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1
ACCEL SEN 2*
1Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.4 - 1.1V
Accelerator pedal: Fully depressed 3.7 - 4.8V
THRTL SEN 1
THRTL SEN 2*
1
Ignition switch: ON
(Engine stopped)
Selector lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES
Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
Ignition switch: ONSelector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel: Not being turned
(Forward direction)OFF
Steering wheel: Being turned ON
LOAD SIGNAL
Ignition switch: ONRear window defogger switch: ON
and/or
Lighting switch: 2ND positionON
Rear window defogger switch and light-
ing switch: OFFOFF
IGNITION SW
Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
Engine: After warming up, idle
the engineHeater fan switch: ON ON
Heater fan switch: OFF OFF
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-847
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionNBS005AR
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNBS005AS
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Engine speed: Idle
Transmission: Warmed-up
–After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureNBS005AT
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-780, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-848, "
Diagnostic Procedure" .
SEF601Z