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ON-VEHICLE SERVICE
AT-237
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CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Disconnect heated oxygen sensor 2 harness connector.
4. Disconnect A/T assembly harness connector.
5. Remove snap ring from A/T assembly harness connector.
6. Push A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
7. Remove oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
i. Remove clips (1).
ii. Remove oil pan (2) and oil pan gasket.
: Front
: Bolt (22)
b. VK45DE models
i. Remove clips (1) and brackets (2).
ii. Remove oil pan (3) and oil pan gasket.
: Front
: Bolt (22)
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ON-VEHICLE SERVICE
AT-239
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13. Straighten terminal clip to free revolution sensor harness.
14. Remove bolts A, B and C from control valve with TCM.
15. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
16. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
17. Remove bracket from A/T fluid temperature sensor 2.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-240
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
18. Remove O-ring from A/T assembly harness connector.
19. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
20. Remove A/T assembly harness connector from control valve
with TCM using flat-blade screwdriver.
21. Disconnect TCM connector and park/neutral position switch
connector
CAUTION:
Be careful not to damage connectors.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
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ON-VEHICLE SERVICE
AT-241
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1. Connect TCM connector and park/neutral position switch con-
nector.
2. Install A/T assembly harness connector to control valve with
TCM.
3. Connect TCM connectors.
4. Install new O-ring in A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
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AT-242
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-243
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9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts. Tighten control valve with TCM bolts to the specified
torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
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AT-248
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolts to
the specified torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
5. Install oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
i. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
ii. Install oil pan (2) (with oil pan gasket) and clips (1) to transmis-
sion case.
: Front
: Bolt (22)
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
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AT-250
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
Parking Components (2WD Models Only)NCS001QU
REMOVAL AND INSTALLATION (VQ35DE MODELS)
Components
Removal
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation" .
3. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
5. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT- 2 7 4 , "
Removal and Installation (2WD
Models)" .
7. Remove engine mounting insulator (rear). Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Return spring 5. Parking pawl 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
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