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AT-256
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
11. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 5 0 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
14. Install rear engine mounting member. Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
15. Install control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
17. Install exhaust front tube and center muffler. Refer to EX-5, "
Removal and Installation" .
18. Install drain plug to oil pan. Tighten a necessary drain plug with specified torque. Refer to AT- 2 3 6 , "
Control
Valve With TCM and A/T Fluid Temperature Sensor 2" .
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
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ON-VEHICLE SERVICE
AT-257
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REMOVAL AND INSTALLATION (VK45DE MODELS)
Components
Removal
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with a power tool. Refer to EX-7, "
Removal and installation"
.
3. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
5. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with a power tool. Refer to AT- 2 7 4 , "
Removal and Installation
(2WD Models)" .
7. Remove engine mounting insulator (rear). Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
1. Output shaft & companion flange complement 2. Parking actuator support 3. Return spring
4. Parking pawl 5. Pawl shaft 6. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
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ON-VEHICLE SERVICE
AT-261
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Revision: 2007 April2007 M35/M45
7. Install engine mounting insulator (rear). Refer to AT- 2 7 4 , "Removal and Installation (2WD Models)" .
8. Install rear engine mounting member. Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
9. Install control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
10. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
11. Install exhaust front tube and center muffler. Refer to EX-7, "
Removal and installation" .
12. Install drain plug to oil pan. Tighten a necessary drain plug with specified torque. Refer to AT- 2 3 6 , "
Control
Valve With TCM and A/T Fluid Temperature Sensor 2" .
CAUTION:
Do not reuse drain plug gasket.
13. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
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AT-264
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
VK45DE models
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation"
4. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
5. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
6. Remove oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
SCIA8047E
1. Output shaft & companion flange complement 2. A/T 3. Oil pan gasket
4. Clip 5. Bracket 6. Bracket
7. Oil pan mounting bolt 8. Oil pan 9. Drain plug
10. Drain plug gasket 11. Revolution sensor 12. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
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ON-VEHICLE SERVICE
AT-265
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i. Remove clips (1).
ii. Remove oil pan (2) and oil pan gasket.
: Front
: Bolt (22)
b. VK45DE models
i. Remove clips (1) and brackets (2).
ii. Remove oil pan (3) and oil pan gasket.
: Front
: Bolt (22)
7. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
8. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
9. Remove rear engine mounting member with power tool. Refer to AT- 2 7 4 , "
Removal and Installation (2WD
Models)" .
10. Remove rear extension assembly (VQ35DE models) or output shaft & companion flange complement
(VK45DE models) according to the following procedures.
a.VQ35DE models
i. Remove tightening bolts for rear extension assembly and trans-
mission case.
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ON-VEHICLE SERVICE
AT-271
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Revision: 2007 April2007 M35/M45
ii. Install oil pan (3) (with oil pan gasket), clips (1) and brackets (2)
to transmission case.
: Front
: Bolt (22)
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
Be careful with installation direction of brackets (2).
iii. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque. Refer to
AT- 2 6 3 , "
Components" .
CAUTION:
Do not reuse oil pan mounting bolts.
7. Install drain plug to oil pan. Tighten a necessary drain plug with
specified torque. Refer to AT- 2 6 3 , "
Components" .
CAUTION:
Do not reuse drain plug gasket.
8. Install control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and
Installation" .
9. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
10. Install exhaust front tube and center muffler. Refer to EX-5, "
Removal and Installation" .
11. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
12. Connect the battery cable to the negative terminal.
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TRANSMISSION ASSEMBLY
AT-275
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Revision: 2007 April2007 M35/M45
VK45DE models
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)
from the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine under cover with power tool.
3. Remove A/T fluid level gauge.
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation"
(for VQ35DE engine), EX-7, "Removal and installation" (for VK45DE engine).
5. Remove heat insulator.
6. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
7. Remove rack stay. Refer to FSU-9, "
Removal and Installation" .
8. Remove exhaust mounting bracket. Refer to EX-5, "
Removal and Installation" (for VQ35DE engine), EX-
7, "Removal and installation" (for VK45DE engine).
9. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
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1. A/T assembly 2. A/T fluid level gauge 3. A/T fluid charging pipe
4. O-ring 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. Rear engine mounting member 9. Engine mounting insulator (rear)
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to following symbols for others.
:For tightening torque, refer to AT-277, "
INSTALLATION" .
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TRANSMISSION ASSEMBLY
AT-279
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Revision: 2007 April2007 M35/M45
5. Remove heat insulator.
6. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
7. Remove front cross bar with power tool. Refer to FSU-27, "
Removal and Installation" .
8. Remove exhaust mounting bracket. Refer to EX-5, "
Removal and Installation" .
9. Remove three way catalyst. Refer to EX-5, "
Removal and Installation" .
10. Remove front propeller shaft. Refer to PR-5, "
Removal and Installation" .
11. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
12. Remove crankshaft position sensor (POS) (1) from A/T assem-
bly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
13. Remove starter motor. Refer to SC-15, "
VQ35DE ENGINE
MODELS (AWD)" .
14. Remove rear plate cover. Refer to EM-38, "
Removal and Instal-
lation (AWD Models)" .
15. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning the crankshaft, turn it clockwise as viewed
from the front of the engine.
16. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove engine mounting insulator (rear).
19. Disconnect A/T assembly harness connector.
20. Remove air breather hose. Refer to AT- 2 7 2 , "
Removal and Installation" .
21. Remove A/T fluid charging pipe from A/T assembly.
22. Remove O-ring from A/T fluid charging pipe.
23. Disconnect fluid cooler tube from the A/T assembly.
24. Plug up openings such as the A/T fluid charging pipe hole, etc.
25. Remove bolts fixing A/T assembly to engine assembly with power tool.
26. Remove A/T assembly with transfer assembly from vehicle.
CAUTION:
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
27. Remove transfer assembly from A/T assembly with power tool.
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