WATER PUMP
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Revision: 2007 April2007 M35/M45
WAT E R P U MPPFP:21020
ComponentsNBS004RP
Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RQ
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belts.
Water pump can not be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Remove following parts:
Front engine undercover (power tool)
Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .
Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E
CO-56
[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
Revision: 2007 April2007 M35/M45
5. Disconnect water suction hose from water inlet.
6. Remove water inlet and thermostat.
CAUTION:
Do not disassemble thermostat.
7. Remove intake manifolds (upper and lower). Refer to EM-179, "
INTAKE MANIFOLD" .
8. Disconnect radiator hose (upper) from thermostat housing.
9. Disconnect heater hoses from water outlet and heater pipe.
10. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and
heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL
Make sure that valves both in thermostat and water control valve are completely closing at normal tempar-
ature.
Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
Continue heating. Check the maximum valve lift.
NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.
After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:
If the malfunctioning condition, when closing valve at normal temperature, or measured values are out of
the standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.
Thermostat and Water Control Valve
Install thermostat and water control valve with the whole circum-
ference of each flange part fit securely inside rubber ring. (The
example in the figure shows thermostat.)
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84°C (176 - 183°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve liftMore than 10 mm/95°C
(0.39 in/203°F)More than 8 mm/108°C
(0.315 in/226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E
DI-88
LANE DEPARTURE WARNING SYSTEM
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for LDW Camera UnitNKS003VL
NOTE:
*: Perform “ACTIVE TEST” with CONSULT-II. Refer to DI-91, "
ACTIVE TEST" .
CONSULT-II Function (LDW)NKS003VM
DESCRIPTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II BASIC OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. With the ignition switch OFF, connect CONSULT-II and CON-
SULT-II CONVERTER to the data link connector, and then turn
ignition switch ON.
Te r m i n a l
No.Wire
colorItemCondition
Reference value
(Approx.) Ignition
switchOperation or condition
1 B/R Ignition switch ON or START ON — Battery voltage
3 R/W LDW chime ON LDW chimeActivated
*0 V
Not activated 12 V
4 V System ON indicator ON LDW systemON 0 V
OFF 12 V
5 P CAN–L — — —
6 B Ground ON — 0 V
8 G/W LDW indicator lamp ON LDW indicator lamp Illuminated
*0 V
Turned OFF 12 V
9 GR LDW switch ON LDW switchPushed 0 V
Released 5 V
10 L CAN–H — — —
12 B Ground ON — 0 V
System Diagnosis mode DescriptionReference
page
LDWWORK SUPPORT Displays causes of automatic cancellation of the LDW system.DI-89
SELF-DIAG RESULTS Displays malfunctioning system memorized in LDW camera unit.DI-89
DATA MONITOR Displays real-time input/output data of LDW camera unit.DI-90
CAN DIAG SUPPORT MNTR Displays the results of transmit/receive diagnosis of CAN communication.LAN-44
ACTIVE TEST Enables operation check of electrical loads by sending driving signal to them.DI-91
ECU PART NUMBER Displays part number of LDW camera unit. —
SKIB3794E
LANE DEPARTURE WARNING SYSTEM
DI-89
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Revision: 2007 April2007 M35/M45
2. Touch “START (NISSAN BASED VHCL)”.
3. Touch “LDW” on “SELECT SYSTEM” screen.
If “LDW” is not displayed, go to GI-39, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
4. Touch any field, “WORK SUPPORT”, “SELF-DIAG RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE
TEST” or “ECU PART NUMBER”, on selection screen.
WORK SUPPORT
Operation Procedure
Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
Display Item List
SELF-DIAG RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. See the displayed result of self-diagnosis.
Display Item List
BCIA0029E
BCIA0030E
BCIA0031E
Operation Function Reference page
AUTO AIM LDW camera unit calculates dislocation of the camera. Adjustment direction is displayed. DI-78
Display item [Code] Malfunction is detected when...Reference
page
CAMERA UNIT MALF [C1B00] LDW camera unit internal malfunctionDI-94
CAM AIMING INCMP [C1B01] LDW camera aiming is not adjusted.DI-94
VHCL SPD DATA MALF [C1B02]LDW camera unit detected different vehicle speed signal from TCM and
ABS actuator and electric unit (control unit).DI-94
ABNRML TEMP DETECT [C1B03] Temperature around LDW camera unit is excessively high.DI-94
EC-24
[VQ35DE]
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NBS004RW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNBS004RX
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnostic (OBD) System of Engine and A/TNBS004RY
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-104, "
HAR-
NESS CONNECTOR" .
Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PIIB3706J
PRECAUTIONS
EC-25
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Revision: 2007 April2007 M35/M45
PrecautionNBS004RZ
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.
Before removing parts, turn ignition switch OFF and then
disconnect negative battery cable.
Do not disassemble ECM.
If a battery cable is disconnected, the memory will return to
the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.
If the battery is disconnected, the following emission-
related diagnostic information will be lost within 24 hours.
–Diagnostic trouble codes
–1st trip diagnostic trouble codes
–Freeze frame data
–1st trip freeze frame data
–System readiness test (SRT) codes
–Test values
When connecting ECM harness connector, fasten (B) it
securely with a lever (2) as far as it will go as shown in the
figure.
–ECM (1)
–Loosen (A)
When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys-
tem malfunctions due to receiving external noise, degraded
operation of ICs, etc.
Keep engine control system parts and harness dry.
SEF289H
PBIB1164E
PBIB2714E
PBIB0090E
EC-44
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2007 April2007 M35/M45
NOTE:
Do not start engine.
Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
5. Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.
6. Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
7. Remove EVAP service port adapter and hose with pressure
pump.
8. Locate the leak using a leak detector. Refer to EC-40, "
EVAPO-
RATIVE EMISSION LINE DRAWING" .
WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP
service port adapter.
PEF838U
PEF917U
SEF200U
SEF462UA
EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-88, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E