BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
×:Applicable
–:Not applicable
Note: Only AWD models
Active TestNFS000QI
CAUTION:
Do not perform active test while driving vehicle.
Make sure to completely bleed air from brake system.
The active test cannot be performed with the ABS warning lamp, VDC indicator lamp, SLIP indica-
tor lamp and brake warning lamp are on.
ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.
Erase memory of ICC system after implementing active test. Refer to ACS-34, "Self-Diagnostic
Function" .
OPERATION PROCEDURE
1. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “SELECT TEST ITEM” is displayed.
3. Touch necessary test item.
4. While “MAIN SIGNALS” indication is inverted, touch “START”.
5. “ACTIVE TEST” screen will be displayed so perform the following test.
NOTE:
When active test is performed while depressing the pedal, the pedal depression amount will change.
This is normal. (Only solenoid valve and ABS motor)
“TEST IS STOPPED” is displayed 10 seconds after operation start.
After “TEST IS STOPPED” is displayed, to perform test again, touch “BACK” and repeat step 3.
USV[FR-RL]
(ON/OFF)——×
VDC switch-over valve USV[FL-RR]
(ON/OFF)——×
HSV[FR-RL]
(ON/OFF)——×
HSV[FL-RR]
(ON/OFF)——×
V/R OUTPUT
(ON/OFF)——×Solenoid valve relay activated
M/R OUTPUT
(ON/OFF)——×Actuator motor and motor relay activated Item
(Unit)Data monitor item selection
Display content
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
SFIA0591E
BRC-40
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E30 terminals 1, 4 and ground.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
Pressure Sensor CircuitNFS000QR
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK STOP LAMP SWITCH CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector.
2. Check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair
or replace terminal.
3. Reconnect connectors securely.
4. Start engine.
5. Repeat pumping brake pedal carefully several times, then perform the self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector E124.
3. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Removal and Installation" .
ABS actuator and electric unit (control unit) Ground Continuity
1, 4 — Yes
SFIA3033E
Self-diagnosis results
PRESS SEN CIRCUIT
Terminal Condition Continuity
3 − 4Release stop lamp switch
(When brake pedal is depressed.)Ye s
Push stop lamp switch
(When brake pedal is released.)No
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-43
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
Stop Lamp Switch CircuitNFS000QU
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect stop lamp switch connector E124 and ABS actuator and electric
unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and so on. If
any malfunction is found, repair or replace terminal.
2. Reconnect connectors securely.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check voltage between ABS actuator and electric unit (control
unit) harness connector E30 terminal 30 and ground.
OK or NG
OK >> Perform self-diagnosis.
NG >>
Repair or replace stop lamp switch circuit.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
STOP LAMP SW
SFIA3038E
ABS actuator and electric unit (control unit) Ground Condition Voltage
30 —Brake pedal depressed Battery voltage (Approx. 12 V)
Brake pedal not depressed Approx. 0V
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-47
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
4. CHECK BRAKE FLUID LEVEL SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E30.
2. Check continuity between brake fluid level switch harness con-
nector E23 and ABS actuator and electric unit (control unit) har-
ness connector E30.
OK or NG
OK >> Connect connector securely and perform self-diagnosis.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
RAS Control Unit Circuit (With RAS)NFS000QX
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK RAS CONTROL UNIT CIRCUIT
1. Perform RAS control unit self-diagnosis. Repair or replace items indicated, then perform RAS control unit
self-diagnosis again. Refer to STC-31, "
SELF-DIAGNOSIS PROCEDURE" .
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
ABS actuator and electric unit (control unit) Brake fluid level switch Continuity
431Yes
Ground No
Ground 2 Yes
SFIA3046E
Self-diagnosis results
RAS CIRCUIT
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-53
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
Vehicle Jerks During VDC/TCS/ABS ControlNFS000R9
1. SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
OK or NG
OK >> Normal.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnostic of ABS actuator and electric unit (control unit).
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis.
NO >> GO TO 3.
3. CHECK CONNECTOR
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4.
4. CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
ECM: Refer to EC-90, "TROUBLE DIAGNOSIS" (VQ35DE), EC-792, "TROUBLE DIAGNOSIS"
(VK45DE).
TCM: Refer to AT- 4 4 , "TROUBLE DIAGNOSIS" .
NO >> Replace ABS actuator and electric unit (control unit).
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-57
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationNFS000RC
COMPONENT
CAUTION:
Be careful of the following.
Before servicing, disconnect the battery cable from negative terminal.
To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench.
Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
Do not remove and install actuator by holding harness.
After work is completed, bleed air from brake tube. Refer to BR-10, "Bleeding Brake System" .
After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
REMOVAL
1. Remove cowl top cover. Refer to EI-18, "REMOVAL" .
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
4. Remove tire.
5. Remove fender protector (rear): (front LH side). Refer to EI-20, "
REMOVAL" .
6. Remove ABS actuator and electric unit (control unit) bracket mounting nut.
1. ABS actuator and electric unit (con-
trol unit)2. Connector 3. To front RH brake caliper
4. To rear LH brake caliper 5. To rear RH brake caliper 6. To front LH brake caliper
7. From master cylinder primary side 8. From master cylinder secondary side 9. Bushing
10. Bracket A. Left side of dash panel
Refer to GI section GI-11, "
Components" for symbol marks in the figure.
SFIA3018E
CO-16
[VQ35DE]
RADIATOR
Revision: 2007 April2007 M35/M45
Minimize the lift of A/C condenser to prevent load from being applied to A/C piping.
e. After removing the radiator, place the A/C condenser on the radiator core support to prevent load from
being applied to piping. And then, temporarily secure them using a rope to prevent them from being
dropped.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS004QU
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) (A) and the radiator cap tester adapter
(commercial service tool) (B), apply engine coolant to the cap
seal surface.
Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorNBS004QV
Check radiator for mud or clogging. If necessary, clean radiator as follows.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
PBIC5122J
RADIATOR (ALUMINUM TYPE)
CO-21
[VQ35DE]
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Revision: 2007 April2007 M35/M45
4. Make sure that the rim is completely crimped down.
5. Make sure that there is no leakage. Refer to CO-21, "
INSPECTION" .
INSPECTION
1. Apply pressure with the radiator cap tester adapter (commercial
service tool) (A) and the radiator cap tester (commercial service
tool).
WARNING:
To prevent the risk of hose coming undone while under
pressure, securely fasten it down with hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)
PBIC5327E
SLC934