REAR DISC BRAKE
BR-33
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DISC ROTOR INSPECTION
Visual Inspection
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace if there are.
Runout Inspection
1. Fix disc rotor to wheel hub using wheel nuts (2 or more posi-
tions).
2. Inspect runout using dial gauge. [Measured at 10 mm (0.39 in)
inside disc edge.]
NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to RAX-5, "
WHEEL BEARING
INSPECTION" .
3. When runout exceeds limit value, displace mounting positions of
disc rotor by one hole. And then find a position of the minimum value for runout.
4. Replace disc rotor if it is outside repair limit after performing the above operation.
Thickness Inspection
Check the thickness of the disc rotor using a micrometer. Replace
disc rotor if the thickness is under the wear limit.
BRAKE BURNISHING PROCEDURE
Burnish contact surfaces between disc rotors and pads according to following procedure after refinishing or
replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage.
CAUTION:
Be careful of vehicle speed because the brake does not operate easily until pad and disc rotor are
securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive the vehicle on a straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.Runout limit : 0.055 mm (0.0022 in)
(With it attached to the vehicle)
BRA0697D
Standard thickness : 16.0 mm (0.631 in)
Wear limit : 14.0 mm (0.551 in)
Thickness variation
(Measured at 8 positions): 0.015 mm (0.0006in)
SFIA2284E
BR-34
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNFS000SM
Unit: mm (in)
Brake PedalNFS000SN
Unit: mm (in)
Brake BoosterNFS000SO
Vacuum type
Unit: mm (in)
Check ValveNFS000SP
Front Disc BrakeNFS000SQ
Unit: mm (in)
Rear Disc BrakeNFS000SR
Unit: mm (in) Front brakeCylinder bore diameter 45.0 (1.772) × 2
Pad length × width × thickness 132.0 × 50.0 × 11.0 (5.20 × 1.969 × 0.433)
Rotor outer diameter × thickness 320 × 28 (12.60 × 1.10)
Rear brake Cylinder bore diameter 42.86 (1.687)
Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335)
Rotor outer diameter × thickness 308 × 16 (12.13 × 0.63)
Master cylinder Cylinder bore diameter 25.4 (1)
Control valve Valve model Electric brake force distribution
Brake booster Diaphragm diameter 255 (10)
Recommended brake fluid DOT 3
Brake pedal height (from dash lower panel top surface) 157 − 167 (6.18 − 6.57)
Depressed pedal height
[under a force of 490 N (50 kg, 110 lb) with engine running]90 (3.54) or more
Clearance between threaded end of the stop lamp switch/brake
switch and bracket 0.74 − 1.96 (0.0291 −0.0772)
Pedal play3 − 11 (0.12 − 0.43)
Input rod installation standard dimension 125 (4.92)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Brake padStandard thickness 11.0 (0.433)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness 28.0 (1.102)
Wear limit 26.0 (1.024)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.035 (0.0014)
Brake padStandard thickness 8.5 (0.335)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness 16.0 (0.631)
Wear limit 14.0 (0.551)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.055 (0.0022)
PRECAUTIONS
BRC-3
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[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000PY
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNFS000PZ
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for Brake SystemNFS000Q0
Recommended fluid is brake fluid “DOT 3”. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Do not reuse drained brake fluid.
Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted sur-
faces of body immediately wipe off then with cloth and then wash it away with water.
Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Use a flare nut wrench when removing flare nuts, and use a flare
nut crowfoot and torque wrench when tighten brake tube flare
nuts.
When installing brake tubes, be sure to check torque.
Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.
Before working, turn ignition switch OFF and disconnect con-
nectors of ABS actuator and electric unit (control unit) or battery
negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
PIIB3706J
SBR686C
BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2007 April2007 M35/M45
Precautions for Brake ControlNFS000Q1
Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine compartment. This is normal condition.
When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and oil leaks.
If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in
wire near the control unit.
If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
VDC system may not operate normally or a VDC OFF indicator lamp or SLIP indicator lamp may light.
–When replacing the following parts with parts other than genuine parts or making modifications: Suspen-
sion-related parts (shock absorber, spring, bushing, etc.), tires, wheels (other than specified sizes), brake-
related parts (pad, rotor, caliper, etc.), engine-related parts (muffler, ECM, etc.) and body reinforcement-
related parts (roll bar, tower bar, etc.).
–When driving with worn or deteriorated suspension, tires and brake-related parts.
TROUBLE DIAGNOSIS
BRC-33
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Basic InspectionNFS000QK
BASIC INSPECTION 1: BRAKE FLUID LEVEL, LEAK INSPECTION AND BRAKE PAD
1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid. Refer to BR-9, "CHECKING
BRAKE FLUID LEVEL" .
2. Check for leakage in brake tubes or hoses and around ABS actuator and electric unit (control unit). If
there is leaking or seeping fluid, check the following items.
If the brake tube connections at ABS actuator and electric unit (control unit) are loose, tighten flare nuts
to the specified torque. Then inspect again and confirm that there is no leakage.
If flare nuts or screws of ABS actuator and electric unit (control unit) are damaged and loose, replace
damaged parts. Then inspect again and confirm that there is no leakage.
If there is leakage at any location other than ABS actuator and electric unit (control unit) connections,
wipe away leakage with clean cloth. Then inspect again and confirm that there is no leakage.
If there is leakage from ABS actuator and electric unit (control unit), wipe away leakage with clean cloth.
Then inspect again. If there is still leakage, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake disc rotor and pads.
Front disc rotor: Refer to BR-27, "DISC ROTOR INSPECTION" .
Front brake pad: Refer to BR-22, "PAD WEAR INSPECTION" .
Rear disc rotor: Refer to BR-33, "DISC ROTOR INSPECTION" .
Rear brake pad: Refer to BR-28, "PAD WEAR INSPECTION" .
BASIC INSPECTION 2: LOOSENESS OF POWER SYSTEM TERMINALS AND BATTERY
Check battery for looseness on battery positive/negative terminals and ground connection. Also make sure
battery voltage does not drop and alternator is normal.
BASIC INSPECTION 3: ABS WARNING LAMP, BRAKE WARNING LAMP, VDC OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP
ON and OFF Timing for Warning Lamp and Indicator Lamp
×: ON –: OFF
Note1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
Note2: After starting engine, brake warning lamp is turned off.
Check the following items when unsuitable for an above condition.
ABS warning lamp: BRC-48, "CAN Communication Circuit" .
Brake warning lamp: BRC-48, "CAN Communication Circuit" , BRC-46, "Brake Fluid Level Switch Circuit"
, BRC-50, "Parking Brake Switch Circuit" .
VDC OFF indicator lamp: BRC-48, "CAN Communication Circuit" , BRC-49, "VDC OFF Switch Circuit" .
SLIP indicator lamp: BRC-48, "CAN Communication Circuit" .
If malfunction is not found, refer to BRC-50, "
Warning Lamp and Indicator Lamp Circuit" .
Condition ABS warning lampVDC OFF
indicator lampSLIP indicator lampBrake warning lamp
(Note1)
Ignition switch OFF – – – –
For 1 second after turning ON ignition
switch××××
(Note 2)
1 second later after turning ON ignition
switch–––×
(Note 2)
VDC OFF switch turned ON.
(VDC function is OFF.)–×––
VDC/TCS function is malfunctioning. –××–
ABS function is malfunctioning.×××–
EBD function is malfunctioning.××××
PERIODIC MAINTENANCE
MA-9
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Revision: 2007 April2007 M35/M45
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) fluid (A/T, trans-
fer)/oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J
ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmis-
sion, which is not covered by the INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsIIIIMA-36,
MA-37
Tire rotation NOTE (2)MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models) IIIIMA-38,
MA-32
Exhaust system I I I IMA-29
In-cabin microfilter R RAT C - 1 3 3
Climate controlled seat filterRSE-172
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsI IIIMA-36,
MA-37
Tire rotation NOTE (2)MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models)I IIIMA-38,
MA-32
Exhaust system I I I IMA-29
In-cabin microfilter R RAT C - 1 3 3
Climate controlled seat filterRSE-172
MA-10
PERIODIC MAINTENANCE
Revision: 2007 April2007 M35/M45
Schedule 2NLS0007D
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles,
kilometers or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Drive belts NOTE (1) I*MA-14
,
MA-22
Air cleaner filter [R] [R]MA-18,
MA-25
EVAP vapor lines I* I*MA-21,
MA-28
Fuel lines I* I*MA-18,
MA-25
Fuel filter NOTE (2)—
Engine coolant NOTE (3) R*MA-15
,
MA-22
Engine oil R R R R R R R RMA-18,
MA-25
Engine oil filter (Use genuine
NISSAN engine oil filter or
equivalent.)RRRR R RRRMA-19,
MA-26
Spark plugs (PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-20,
MA-27
Intake & exhaust valve clear-
ance*NOTE (4)EM-94,
EM-224
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables I I I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission & trans-
fer fluid & differential gear oilIIIIMA-29,
MA-31
,
MA-32
Steering gear, linkage & transfer
gear, axle & suspension partsIIMA-36,
MA-37
Tire rotation NOTE (1)MA-4,
MA-35
Drive shaft boots and propeller
shaft (AWD models) IIIIMA-38,
MA-32
Exhaust system I IMA-29