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LT-70
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2007 April2007 M35/M45
Headlamps Do Not Turn OFFNKS003P1
1. CHECK HEADLAMP TURN OFF
Make sure that lighting switch is OFF. And make sure headlamp turns off when ignition switch is turned OFF.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK COMBINATION SWITCH INPUT SIGNAL
Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “HEAD LAMP SW 1” and “HEAD LAMP SW 2” turns ON-
OFF linked with operation of lighting switch.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> Check combination switch (lighting switch). Refer to LT-
239, "Combination Switch Inspection" .
3. CHECK CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to BCS-13, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" . When lighting switch is OFF
position: HEAD LAMP SW 1 OFF
: HEAD LAMP SW 2 OFF
PKIA7588E
PKIA7627E
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HEADLAMP (FOR USA) - XENON TYPE -
LT-71
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General Information for Xenon Headlamp Trouble DiagnosisNKS003P2
In most cases, malfunction of xenon headlamp - "does not illuminate", "flickers" or "dark" - is caused by a mal-
functioning xenon bulb. A HID control unit or lamp housing, however, may be a cause of malfunction. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS003P3
Installation or removal of connector must be done with lighting switch OFF.
Disconnect the battery cable from the negative terminal or remove power fuse.
When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.
To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.
If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.
Never work with wet hands.
Using a tester for HID control unit circuit trouble diagnosis is prohibited.
Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.
Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.
When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS003P4
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly.
NG >> INSPECTION END
Page 3523 of 4647
LT-72
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2007 April2007 M35/M45
Aiming AdjustmentNKS003P5
PREPARATION BEFORE ADJUSTING
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screws to perform aiming adjustment.
SKIB4152E
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HEADLAMP (FOR USA) - XENON TYPE -
LT-73
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ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.
Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS003P6
HEADLAMP (INNER) HIGH BEAM
1. Turn lighting switch OFF.
2. Disconnect negative battery cable or remove circuit fuse.
3. Remove air cleaner case when replacing bulb LH. Refer to EM-19, "
Removal and Installation" (VQ35) or
EM-177, "
Removal and Installation" (VK45).
4. Remove washer tank inlet when replacing bulb RH. Refer to WW-48, "
Removal and Installation of Washer
Ta n k" .
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Disconnect connector, and remove bulb.
SKIB4153E
Headlamp (inner) high beam : 12V - 60W (HB3)
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LT-74
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2007 April2007 M35/M45
HEADLAMP (OUTER) LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect negative battery cable or remove circuit fuse.
3. Remove fender protector (front). Refer toEI-20, "
Removal and Installation" .
4. Turn plastic cap counterclockwise and unlock it.
5. Turn bulb socket (1) counterclockwise and unlock it.
6. Unlock retaining spring and remove bulb from headlamp.
PARKING LAMP
1. Turn bulb socket counterclockwise and unlock it.
2. Remove bulb from its socket.
FRONT TURN SIGNAL LAMP
1. Remove washer tank inlet when replacing bulb RH. Refer to WW-48, "Removal and Installation of Washer
Ta n k" .
2. Remove air cleaner case when replacing bulb LH. Refer to EM-19, "
Removal and Installation" (VQ35) or
EM-177, "
Removal and Installation" (VK45).
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
FRONT SIDE MARKER LAMP
1. Turn off the fender protector (front) to obtain work space between the fender protector and fender.
2. Turn bulb socket counterclockwise and unlock it.
3. Remove bulb from its socket.
CAUTION:
After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness.Headlamp (outer) low beam : 12V - 35W (D2S)
SKIB4154E
Parking lamp : 12V - 5W
Front turn signal lamp : 12V - 21W
Front side marker lamp : 12V - 5W
Page 3526 of 4647
HEADLAMP (FOR USA) - XENON TYPE -
LT-75
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Removal and InstallationNKS003P7
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove front bumper. Refer to EI-11, "
Removal and Installation" .
3. Remove front bumper retainer (upper). Refer to EI-11, "
Removal and Installation" .
4. Remove front bumper clips. Refer to EI-11, "
Removal and Installation" .
5. Remove headlamp mounting bolts and nuts.
6. Remove plastic bumper bracket, then pull headlamp toward vehicle front, disconnect connector, and
remove headlamp.
INSTALLATION
Note the following, and installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 7 2 , "
Aiming Adjustment" .
1. Nut 2. Bolt 3. Headlamp assembly
4. Bolt
: N·m (kg-m, in-lb)
SKIB4155E
Headlamp mounting bolt : 5.5 N·m (0.56 kg-m, 49 in-lb)
Headlamp mounting nut : 5.5 N·m (0.56 kg-m, 49 in-lb)
Page 3527 of 4647

LT-76
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2007 April2007 M35/M45
Disassembly and Assembly NKS003P8
DISASSEMBLY
1. Turn plastic cap counterclockwise and unlock it.
2. Turn xenon bulb (low) socket counterclockwise and unlock it.
3. Unlock retaining spring, and remove xenon bulb (low).
4. Remove HID control unit screws.
5. Remove bracket.
6. Remove screw and ground from HID control unit.
7. Disconnect connectors from HID control unit.
8. Turn halogen bulb (high) counterclockwise and unlock it.
9. Remove halogen bulb (high) and disconnect connector it.
10. Turn front turn signal lamp bulb socket counterclockwise and unlock it.
11. Remove front turn signal lamp bulb from its socket.
12. Turn parking lamp bulb from socket counterclockwise and unlock it.
13. Remove parking lamp bulb from its socket.
14. Turn front side marker lamp bulb socket counterclockwise and unlock it.
15. Remove front side marker lamp bulb from its socket.
PKID0428E
1. Retaining spring 2. Xenon bulb (low) 3. Xenon bulb socket (low)
4. Seal packing 5. Plastic cap 6. Side marker lamp bulb socket
7. Side marker lamp bulb 8. Plastic cap 9. Seal packing
10. Halogen bulb (high) 11. Screw 12. Seal packing
13. HID control unit 14. Bracket 15. Screw
16. Front turn signal lamp bulb socket 17. Front turn signal lamp bulb 18. Headlamp housing assembly
19. Parking lamp bulb 20. Parking lamp bulb socket
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
Page 3528 of 4647
HEADLAMP (FOR USA) - XENON TYPE -
LT-77
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ASSEMBLY
Note the following, and installation is the reverse order of removal.
CAUTION:
When HID control unit is removed, reinstall it securely and avoid any looseness.
After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness HID control unit mounting screw : 3.2 N·m (0.32 kg-m, 28 in-lb)