TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-51
[VDC/TCS/ABS]
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TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS000R4
1. CHECK START
Check front and rear brake force distribution using a brake tester. Refer to BR-34, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "
WHEEL BEAR-
ING INSPECTION" , Rear: RAX-5, "WHEEL BEARING INSPECTION" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning components.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
Wheel sensor installation for damage.
Sensor rotor installation for damage.
Wheel sensor connector connection.
Wheel sensor harness inspection.
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Unexpected Pedal ReactionNFS000R5
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
Inspection and Adjustment" .
Is the stroke too big?
YES >>Bleed air from brake tube and hose. Refer to BR-10, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Refer to brake pedal: BR-7, "
COMPONENTS" , brake booster and mas-
ter cylinder: BR-18, "
COMPONENTS" .
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. Check if braking force is
normal in this condition. Connect connector after inspection.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
UNIFIED METER AND A/C AMP
DI-33
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Revision: 2007 April2007 M35/M45
NOTE:
Monitored item that does not match the vehicle is deleted from the display automatically.
*: Monitor keeps indicating “OFF” when brake warning lamp is on by the parking brake operation or low brake fluid level. KEY Y/G W/L [ON/OFF] X Displays [ON/OFF] condition of key warning lamp.
PNP P SW [ON/OFF] X X Displays [ON/OFF] condition of inhibitor switch P range.
M RANGE SW [ON/OFF] X X Displays [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] X XDisplays [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] X X Displays [ON/OFF] condition of A/T shift-up switch.
AT SFT DWN SW [ON/OFF] X X Displays [ON/OFF] condition of A/T shift-down switch.
AT P MODE SW X Displays [ON/OFF] condition of A/T POWER mode switch.
AT S MODE SW X Displays [ON/OFF] condition of A/T SNOW mode switch.
BRAKE SW [ON/OFF] * X Displays [ON/OFF] condition of brake switch (stop lamp switch).
AT-M IND [ON/OFF] X X Displays [ON/OFF] condition of A/T manual mode indicator.
AT-M GEAR [5-1] X X Displays [5-1] condition of A/T manual mode gear position.
P RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift P range indicator.
R RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift R range indicator.
N RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift N range indicator.
D RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift D range indicator.
AT CHECK W/L [ON/OFF] X Displays [ON/OFF] condition of A/T indicator.
CRUISE IND [ON/OFF] X Displays [ON/OFF] condition of CRUISE indicator.
SET IND [ON/OFF] X Displays [ON/OFF] condition of SET indicator.
CRUISE W/L [ON/OFF] X Displays [ON/OFF] condition of CRUISE warning lamp.
4WD W/L [ON/OFF] X Displays [ON/OFF] condition of AWD warning lamp.
AFS OFF IND [ON/OFF] X Displays [ON/OFF] condition of AFS OFF indicator.Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUDescription
HOW TO USE THIS MANUAL
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Revision: 2007 April2007 M35/M45
ComponentsNAS0007L
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
IDX-2
ALPHABETICAL INDEX
Symbols
(VK45DE) .............................................................. GI-6
(VQ35DE) ............................................................. GI-6
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-25
A/C compressor mounting ........... ATC-153, ATC-157,
ATC-158
, ATC-159, ATC-161, ATC-163, ATC-164,
ATC-166
, ATC-167, ATC-168
A/C compressor precaution ............................. ATC-12
A/C compressor special service tool ................ ATC-16
A/C control operation (auto A/C) ...................... ATC-33
A/C diagnostic work flow (auto A/C) .............. ATC-110
A/C evaporator ............................................... ATC-167
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-150
A/C HFC134a (R134a) system service tools ... ATC-17
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-26
A/C lubrication oil ........................................... ATC-173
A/C operational check ...................................... ATC-65
A/C self-diagnoses (auto A/C) ........ ATC-56, ATC-110
A/C service data specification ........................ ATC-173
A/C system description (auto A/C) ................... ATC-29
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-135
A/T IND - Wiring diagram .................................... DI-56
A/T self-diagnoses ............................... AT-92, AT-103
A/T shift lock system ........................................ AT-229
A/T shift lock system - Wiring diagram ............ AT-230
A/T trouble diagnoses ........................................ AT-44
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-617,
EC-624
, EC-638, EC-1336, EC-1343, EC-1357
Accelerator pedal released position learning .... EC-86,
EC-788
AF1B1-Wiring diagram ...... EC-237, EC-246, EC-255,
EC-265
, EC-648, EC-950, EC-959, EC-968, EC-978,
EC-1367
AF1B2-Wiring diagram ...... EC-239, EC-248, EC-257,
EC-267
, EC-650, EC-952, EC-961, EC-970, EC-980,
EC-1369
AF1HB1-Wiring diagram .................... EC-171, EC-884
AF1HB2-Wiring diagram .................... EC-173, EC-886
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-19
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-20
Air conditioner cut control ................... EC-35, EC-737
Air flow meter - See Mass air flow sensor ....... EC-193,
EC-202
, EC-906, EC-915
Air fuel ratio sensor 1 ......... EC-234, EC-244, EC-253,
EC-262
, EC-646, EC-947, EC-957, EC-966, EC-975,
EC-1365
Air fuel ratio sensor 1 heater ............. EC-170, EC-883
Air mix. door motor ......................... ATC-82, ATC-140
Ambient sensor ............................. ATC-112, ATC-125
Angular tightening application ............................. EM-7
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-619, EC-1338
APPS2 - Wiring diagram ................. EC-626, EC-1345
APPS3 - Wiring diagram ................. EC-640, EC-1359
ASC/BS - Wiring diagram ............... EC-578, EC-1291
ASC/SW - Wiring diagram .............. EC-561, EC-1274
ASCBOF - Wiring diagram .............. EC-658, EC-1378
ASCD .................................................. EC-36, EC-738
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-665, EC-1385
AT indicator lamp ................................................ DI-55
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-124
Auto anti-dazzling inside mirror .......... GW-69, GW-70
Automatic amplifier ........... ATC-54, ATC-67, ATC-124
Automatic transmission fluid replacement ........ MA-32
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
B
Back-up lamp ................................................... LT-245
Basic inspection .................................. EC-78, EC-780
Battery ................................................................. SC-4
Battery current sensor ....... EC-524, EC-531, EC-538,
EC-545
, EC-1237, EC-1244, EC-1251, EC-1258
Battery/Starting/Charging System Tester SC-7, SC-11,
SC-25
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-252
Block heater(VQ35DE) ................................... EM-124
Blower motor ................................... ATC-88, ATC-131
Blower unit .................................................... ATC-129
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake pedal .......................................................... BR-6
Brake switch ................................... EC-589, EC-1307
BRK/SW - Wiring diagram .............. EC-591, EC-1309
Bulb specifications ........................................... LT-313
Bumper, front ...................................................... EI-11
Bumper, rear ....................................................... EI-14
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Camshaft inspection(VK45DE) ....................... EM-217
Camshaft inspection(VQ35DE) ......................... EM-87
IDX-4
ALPHABETICAL INDEX
Engine control system diagram ........... EC-30, EC-732
Engine coolant temperature sensor (ECTS) ... EC-214,
EC-226
, EC-926, EC-939
Engine coolant(VK45DE) .................................. CO-40
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-7
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-27
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-247
Engine removal(VQ35DE) .............................. EM-114
Engine room cover ............................................ EM-15
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-605, EC-1323
ETC2 - Wiring diagram .................... EC-600, EC-1318
ETC3 - Wiring diagram .................... EC-611, EC-1330
EVAP canister ...................................... EC-42, EC-744
EVAP canister purge volume control solenoid valve ....
EC-400
, EC-408, EC-1108, EC-1116
EVAP canister vent control valve ...... EC-415, EC-422,
EC-1123
, EC-1130
EVAP control system (small leak) diagnosis .. EC-391,
EC-453
, EC-1100, EC-1160
EVAP control system pressure sensor ........... EC-428,
EC-431
, EC-437, EC-1136, EC-1139, EC-1145
EVAP control system purge flow monitoring diagnosis
EC-386
, EC-1095
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-741
Evaporator ..................................................... ATC-167
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-168
F
F/FOG - Wiring diagram ................................... LT-198
F/PUMP - Wiring diagram ................ EC-676, EC-1396
Final drive pre-inspection .................. FFD-16, RFD-19
Final drive removal and installation .. FFD-13, RFD-16
Floor trim ............................................................. EI-50
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-135
Fluorescent leak detector .............................. ATC-169
FPCM - Wiring diagram ................... EC-512, EC-1227
Freeze frame data ............................... EC-60, EC-762
Front brake solenoid valve ................. AT-151, AT-153
Front bumper ...................................................... EI-11
Front combination lamp removal and installation LT-75
Front door ............................. BL-188, BL-194, GW-61
Front passenger air bag .................................. SRS-46
Front seat belt .................................................... SB-29
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-136
FTTS - Wiring diagram .... EC-333, EC-338, EC-1045,
EC-1050
Fuel cut control (at no load high engine speed) EC-34,
EC-736
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injection system (Bank 2) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injector ................................................... EC-1389
Fuel injector and fuel tube(VK45DE) .............. EM-193
Fuel injector and fuel tube(VQ35DE) ................ EM-47
Fuel level sensor EC-462, EC-464, EC-466, EC-1169,
EC-1171
, EC-1173
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-18
Fuel pressure check ........................... EC-88, EC-790
Fuel pressure release ......................... EC-88, EC-790
Fuel pump ....................................... EC-675, EC-1395
Fuel pump and gauge .......................................... FL-4
Fuel pump control module .............. EC-510, EC-1225
Fuel pump dropping resistor ........... EC-510, EC-1225
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-331, EC-337,
EC-1043
, EC-1049
Fuel tank vacuum relief valve ............. EC-42, EC-744
FUELB1 - Wiring diagram EC-311, EC-322, EC-1024,
EC-1035
FUELB2 - Wiring diagram EC-313, EC-324, EC-1026,
EC-1037
Fuse .................................................................. PG-17
Fuse and fusible link box ................................ PG-115
Fusible link ........................................................ PG-17
G
Gauges ................................................................. DI-5
Generator - See Alternator ................................ SC-20
Glass ........................ GW-11, GW-59, GW-61, GW-65
Grille - See Exterior ............................................ EI-16
Ground distribution ........................................... PG-45
H
H/LAMP - Wiring diagram ....................... LT-13
, LT-47
Harness connector .......................................... PG-104
Harness layout .................................................. PG-62
Hazard warning lamp ....................................... LT-212
Headlamp removal and installation .................... LT-75
Headlining - See Roof trim .................................. EI-52
Heated oxygen sensor 2 (bank 1) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 (bank 2) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 heater (bank 1) ....... EC-177,
EC-890
Heated oxygen sensor 2 heater (bank 2) ....... EC-177,
IDX-6
ALPHABETICAL INDEX
MMSW - Wiring diagram .................................. AT-168
Mode door control linkage adjustment ATC-78, ATC-81
Mode door motor .............. ATC-76, ATC-79, ATC-139
Molding - See Exterior .............................. EI-25, EI-29
Mud guard - See Exterior .................................... EI-22
Multiport fuel injection (MFI) system .... EC-31, EC-733
Multiport fuel injection precautions ....................... GI-6
N
NATS - Wiring diagram .................................... BL-252
NONDTC - Wiring diagram .............................. AT-187
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
O
O2H2B1 - Wiring diagram .................. EC-179
, EC-892
O2H2B2 - Wiring diagram .................. EC-181, EC-894
O2S2B1 - Wiring diagram .. EC-277, EC-288, EC-301,
EC-990
, EC-1001, EC-1014
O2S2B2 - Wiring diagram .. EC-279, EC-290, EC-303,
EC-992
, EC-1003, EC-1016
Oil cooler (engine)(VQ35DE) ............................. LU-15
Oil filter(VK45DE) .............................................. LU-30
Oil filter(VQ35DE) .............................................. LU-11
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-31
Oil pressure (engine)(VK45DE) ......................... LU-27
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-322
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-19
Oil pump regulator valve (engine)(VK45DE) ..... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-19
Oil seal replacement (engine)(VK45DE) ......... EM-231
Oil seal replacement (engine)(VQ35DE) .......... EM-99
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system ................ EC-54, EC-756
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-748
Out side mirror ................................................ GW-118
Overheat .......................................... EC-499, EC-1214
P
P/SCKT - Wiring diagram ................................ WW-52
Park/Neutral position switch ............ EC-491, EC-1198
Park/neutral position switch (A/T) .................... AT-113
Parking brake control ........................................... PB-4
Parking lamp ..................................................... LT-248
PCV (positive crankcase ventilation) ... EC-51, EC-753
PGC/V - Wiring diagram .. EC-402, EC-410, EC-1110,
EC-1118
PHASE - Wiring diagram ............................... EC-1084
PHSB1 - Wiring diagram .................................. EC-373
PHSB2 - Wiring diagram .................................. EC-375
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-125
Piston assembly(VK45DE) ............................. EM-263
Piston assembly(VQ35DE) ............................. EM-136
Piston pin inspection(VK45DE) ....................... EM-269
Piston pin inspection(VQ35DE) ...................... EM-141
Piston ring inspection(VK45DE) ..................... EM-270
Piston ring inspection(VQ35DE) ..................... EM-142
Piston to bore clearance(VK45DE) ................. EM-273
Piston to bore clearance(VQ35DE) ................ EM-145
PNP/SW - Wiring diagram . EC-493, EC-1200, AT-114
POS - Wiring diagram ..................... EC-366, EC-1077
POWER - Wiring diagram ................................... PG-5
Power door mirror .............................................. BL-24
Power socket ................................................... WW-52
Power steering fluid level ........................ PS-8, MA-37
Power steering hydraulic pressure .................... PS-30
Power steering oil pump .................................... PS-30
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-14
PRE/SE - Wiring diagram EC-433, EC-439, EC-1141,
EC-1147
Precations for Leak detection dye .................. ATC-15
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-153, AT-172
Pressure switch 2 ............................................ AT-165
Pressure switch 3 .............................. AT-149, AT-174
Pressure switch 5 .............................. AT-157, AT-176
Pressure switch 6 .............................. AT-161, AT-178
Pressure test (A/T) ............................................. AT-55
Propeller shaft ........................................... PR-4, PR-6
Propeller shaft on vehicle service ............. PR-4, PR-6
Propeller shaft vibration ............................ PR-4, PR-6
PS/SEN - Wiring diagram ............... EC-475, EC-1182
R
Radiator(VK45DE) ............................................ CO-43
Radiator(VQ35DE) ............................................ CO-14
Rear axle .......................................................... RAX-5
Rear bumper ....................................................... EI-14
Rear combination lamp removal and installation ..........
LT-265
Rear disc brake .................................................. BR-28
Rear door ............................................ BL-188, GW-65
Rear parcel shelf finisher .................................... EI-42
Rear seat ......................................................... SE-173
Rear seat belt .................................................... SB-31
Rear suspension ............................................... RSU-5
Rear window .................................................... GW-59
Rear window defogger ..................................... GW-71
Refrigerant connection precaution .................... ATC-7
Refrigerant discharging evacuating charging ATC-150
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
A
B
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
Engine Oil Recommendation ................................. 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................... 18
Changing Air Cleaner Filter .................................... 18
VISCOUS PAPER TYPE ..................................... 18
Changing Engine Oil .............................................. 18
Changing Oil Filter ................................................. 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ............... 20
Changing Spark Plugs (Platinum-Tipped Type) ..... 20
REMOVAL ........................................................... 20
INSPECTION AFTER REMOVAL ....................... 21INSTALLATION ................................................... 21
Checking EVAP Vapor Lines .................................. 21
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22
Checking Drive Belts .............................................. 22
Tension Adjustment ................................................ 22
Changing Engine Coolant ....................................... 22
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 23
FLUSHING COOLING SYSTEM ......................... 24
Checking Fuel Lines ............................................... 25
Changing Air Cleaner Filter .................................... 25
VISCOUS PAPER TYPE ..................................... 25
Changing Engine Oil ............................................... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
Changing Spark Plugs (Platinum-Tipped Type) ...... 27
REMOVAL ........................................................... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
CHASSIS AND BODY MAINTENANCE ................... 29
Checking Exhaust System ...................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
Changing Transfer Fluid ......................................... 32
Checking Propeller Shaft ........................................ 32
Checking Differential Gear Oil ................................ 32
Changing Differential Gear Oil ................................ 33
Balancing Wheels (Bonding Weight Type) ............. 33
REMOVAL ........................................................... 33
WHEEL BALANCE ADJUSTMENT ..................... 33
Rotation .................................................................. 35
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 36
ROTOR ................................................................ 36
GENERAL MAINTENANCE
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Revision: 2007 April2007 M35/M45
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).ItemReference page
Warning lamps and
chimesMake sure that all warning lamps and chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steer-
ing condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.MA-39
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep the floor mats away from the pedal.BR-6
, BR-17
Parking brakeCheck that the pedal has the proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the parking brake is applied.PB-3
Automatic transmis-
sion “Park” mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the P (Park) position without applying any brakes.—
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-15
, MA-22
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake fluid levelMake sure that the brake fluid level is between the “MAX” and “MIN” lines on
the reservoir.MA-35
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions
require frequent checks of the battery fluid level.SC-4
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-14, MA-22
Engine oil levelCheck the level on the oil level gauge after parking the vehicle on a level spot
and turning off the engine.MA-18, MA-25
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-37
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately
locate the trouble and correct it.MA-29