Page 87 of 4647

AT-8
PRECAUTIONS
Revision: 2007 April2007 M35/M45
Precautions NCS001JE
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect
the battery cable from the negative terminal. Because bat-
tery voltage is applied to TCM even if ignition switch is
turned OFF.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed
in the “DTC Confirmation Procedure”.
When removing the transmission from a vehicle, do not use the
companion flange section at the rear end of the transmission as
a support point. (VK45DE models only)
Always use the specified brand of ATF. Refer to MA-12, "Fluids
and Lubricants" .
Use lint-free paper not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the meth-
ods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the out-
side of the transmission. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign mat-
ter.
Disassembly should be done in a clean work area.
Use lint-free paper or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
of the transmission.
Place disassembled parts in order for easier and proper assem-
bly.
All parts should be carefully cleaned with a general purpose,
non-flammable solvent before inspection or reassembly.
Gaskets, seals and O-rings should be replaced any time the
transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
SEF289H
SEF217U
SCIA0490E
Page 329 of 4647

AT-250
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
Parking Components (2WD Models Only)NCS001QU
REMOVAL AND INSTALLATION (VQ35DE MODELS)
Components
Removal
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation" .
3. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
5. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT- 2 7 4 , "
Removal and Installation (2WD
Models)" .
7. Remove engine mounting insulator (rear). Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Return spring 5. Parking pawl 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
SCIA7030E
Page 335 of 4647

AT-256
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
11. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 5 0 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
14. Install rear engine mounting member. Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
15. Install control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
17. Install exhaust front tube and center muffler. Refer to EX-5, "
Removal and Installation" .
18. Install drain plug to oil pan. Tighten a necessary drain plug with specified torque. Refer to AT- 2 3 6 , "
Control
Valve With TCM and A/T Fluid Temperature Sensor 2" .
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
SCIA5212E
SCIA3431E
SCIA6941E
Page 339 of 4647

AT-260
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
2. Install parking pawl (with return spring) (1) and pawl shaft (2) in
output shaft & companion flange complement.
3. Install parking actuator support (1) in output shaft & companion
flange complement.
4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
5. Install output shaft & companion flange complement to transmis-
sion case.
6. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 5 7 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
SCIA7066E
SCIA7065E
SCIA5212E
SCIA5688E
SCIA6943E
Page 342 of 4647
ON-VEHICLE SERVICE
AT-263
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
Revolution Sensor Components (2WD Models Only)NCS001QW
REMOVAL AND INSTALLATION
Components
VQ35DE models
SCIA8043E
1. Rear extension 2. A/T 3. Oil pan gasket
4. Clip 5. Oil pan mounting bolt 6. Oil pan
7. Drain plug 8. Drain plug gasket 9. Revolution sensor
10. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
Page 343 of 4647

AT-264
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
VK45DE models
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation"
4. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
5. Remove control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and Installation" .
6. Remove oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
SCIA8047E
1. Output shaft & companion flange complement 2. A/T 3. Oil pan gasket
4. Clip 5. Bracket 6. Bracket
7. Oil pan mounting bolt 8. Oil pan 9. Drain plug
10. Drain plug gasket 11. Revolution sensor 12. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-47, "Recommended Chemical Products and Sealants"
.
Page 347 of 4647

AT-268
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
1. Install revolution sensor in transmission case. Tighten a neces-
sary bolt for revolution sensor with specified torque. Refer to AT-
263, "Components" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clip.
4. Install rear extension assembly (VQ35DE models) or output shaft & companion flange complement
(VK45DE models) according to the following procedures.
a.VQ35DE models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
SCIA3997E
SCIA7524E
SCIA7525E
SCIA5212E
Page 348 of 4647
ON-VEHICLE SERVICE
AT-269
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
ii. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
iii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 6 3 , "
REMOVAL AND INSTALLATION" .
CAUTION:
Do not reuse self-sealing bolts.
b.VK45DE models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
ii. Install output shaft & companion flange complement to transmis-
sion case.
SCIA3431E
SCIA6941E
SCIA5212E
SCIA5688E