BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 July 2007 FX35/FX45
TROUBLE DIAGNOSIS FOR SYSTEMPFP:00000
Wheel Sensor CircuitNFS000NJ
DTC C1101-C1108, C1115
After using the CONSULT-II SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:
Do not measure the resistance value and also voltage between sensor terminal with tester etc.,
because sensor is an active sensor.
Do not expand terminal of connector with a tester terminal stick, when it does the inspection with
tester.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear, and size within the standard values?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR
Check condition of the sensor mount (for looseness, etc.).
Check surface of front sensor rotor rubber for damage.
Check rear sensor rotor for damage.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.
3. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 4.
NO >> INSPECTION END
4. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector and malfunctioning wheel sensor con- nector E46 (FR-LH), E33 (FR-RH) or B69 (RR). Check terminal for deformation, open circuit, poor con-
tact, etc., and repair or replace if any malfunctioning condition is found.
2. Reconnect connectors, drive at a speed of approximately 30 km/h (19 MPH) or more for approximately 1 minute, and perform self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 5.
Self-diagnostic results
FR RH SENSOR-1,-2
FR LH SENSOR- 1,-2
RR RH SENSOR-1,-2
RR LH SENSOR-1,- 2
ABS SENSOR [ABNORMAL SIGNAL]
TROUBLE DIAGNOSIS FOR SYSTEM BRC-37
[VDC/TCS/ABS]
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Revision: 2006 July 2007 FX35/FX45
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect malfunctioning wheel sensor connector E46 (FR-LH), E33 (FR-RH) or B69 (RR) and
ABS actuator and electric unit (control unit) connector E56.
2. Check continuity between terminals. (Also check the continuity when steering wheel is turned right and left and when sensor
harness inside wheel well is moved.)
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Disconnect malfunctioning wheel sensor connector.
2. Turn ignition switch ON and check voltage between wheel sen- sor harness connector power supply terminal and ground.
OK or NG?
OK >> Replace wheel sensor.
NG >> Replace ABS actuator and electric unit (control unit).
SFIA1186E
Power supply circuit Signal circuit Ground circuit
Wheel ABS actuator
and electric unit (control unit) Wheel sensor ABS actuator
and electric unit (control unit) Wheel sensor ABS actuator and elec-
tric unit (control unit) (signal) ABS actuator and elec-
tric unit (control unit) (ground)
Front RH 34 1 33 2 33, 34
16, 47
Front LH 45 1 46 2 45, 46
Rear RH 43 1 42 2 43, 42
Rear LH 36 3 37 4 36, 37
Power supply circuit : Continuity should exist.
Signal circuit : Continuity should exist.
Ground circuit : Continuity should not exist.
Wheel Wheel sensor Ground Voltage
Front RH 1
—8 V or more
Front LH 1
Rear RH 1
Rear LH 3
SFIA3364E
BRC-42
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 July 2007 FX35/FX45
4. CHECK STEERING WHEEL PLAY
Check steering wheel play. Refer to PS-10, "
CHECKING STEERING WHEEL PLAY" .
OK or NG
OK >> GO TO 5
NG >> Adjust steering wheel play.
5. PERFORM DATA MONITOR
1. Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors.
2. Perform “DATA MONITOR” of the “STEERING ANGLE SIGNAL” to check if the status is normal.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again.
NG >> Replace steering angle sensor and adjust neutral position of steering angle sensor. Refer to BRC-
6, "Adjustment of Steering Angle Sensor Neutral Position" .
Yaw Rate/Side G Sensor (2WD Models), Yaw Rate/Side/Decel G Sensor (AWD
Models) Circuit
NFS000NO
DTC C1113, C1145, C1146
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. may cause the G sensor circuit
indicate a malfunction. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
CAUTION:
When on a turntable, such as at a parking structure entrance, or when on a moving object with engine
running, VDC OFF indicator lamp might turn on and self-diagnosis using CONSULT-II the yaw rate sen-
sor system might be displayed, but in this case there is no malfunction in yaw rate sensor circuit. As
soon as vehicle leaves turntable or moving object, restart engine to return the system to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
Steering condition Data monitor display
Straight-ahead -3.5 deg - +3.5 deg
Turn wheel to the right by 90 °. Approx. -90 deg
Turn wheel to the left by 90 °. Approx. +90 deg
Self-diagnostic results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR (AWD models)
TROUBLE DIAGNOSIS FOR SYMPTOMS BRC-53
[VDC/TCS/ABS]
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Revision: 2006 July 2007 FX35/FX45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS000NY
1. CHECK FRONT AND REAR AXLE
Make sure there is no excessive looseness in the front and rear axles.
OK or NG
OK >> GO TO 2.
NG >> Check front or rear axle system.
2. CHECK WHEEL SENSOR
Perform following inspection for wheel sensor:
Sensor mount and damage inspection
Sensor rotor mount and damage inspection
Sensor connector connection inspection
Sensor harness inspection
OK or NG
OK >> GO TO 3.
NG >> Replace sensor or sensor rotor.
3. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-25, "
Self-Diagnosis" .
Unexpected Pedal ReactionNFS000NZ
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>Bleed air from brake piping.
Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> GO TO 2. CHECK WHEEL SENSOR. Refer to BRC-53, "Excessive ABS Function Operation Fre-
quency" .
NG >> Check brake system.
BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 July 2007 FX35/FX45
The Braking Distance is LongNFS000O0
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >>Bleed air from brake piping.
Check brake system.
NG >> GO TO 2. CHECK WHEEL SENSOR. Refer to BRC-53, "
Excessive ABS Function Operation Fre-
quency" .
The ABS Function Does Not OperateNFS000O1
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> GO TO 2. CHECK WHEEL SENSOR. Refer to BRC-53, "Excessive ABS Function Operation Fre-
quency" .
NG >> Perform self-diagnosis. Refer to BRC-25, "
Self-Diagnosis" .
Pedal Vibration or ABS Operation Sound OccursNFS000O2
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when engine is started.
OK or NG
OK >> Perform self-diagnosis. Refer to BRC-25, "Self-Diagnosis" .
NG >> GO TO 2.
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to ABS actuator and electric unit (control unit) (or its wiring), and if there is, move it farther away.
NO >> GO TO 2. CHECK WHEEL SENSOR. Refer to BRC-53, "
Excessive ABS Function Operation Fre-
quency" .
WHEEL SENSORS BRC-57
[VDC/TCS/ABS]
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Revision: 2006 July 2007 FX35/FX45
WHEEL SENSORSPFP:47910
Removal and InstallationNFS000O4
REMOVAL
1. Disconnect wheel sensor connector.
2. Remove wheel sensor mounting bolts, grommets (front sensor) and clip.
3. Remove wheel sensor.
CAUTION:
Be careful of the following when installing sensor.
As much as possible, avoid rotating sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before
removing front wheel hub and bearing assembly and rear final drive. This is to avoid damage to
sensor wiring and loss of sensor function.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the following when installing sensor. Tighten installation bolts to specified torques.
When installing, make sure there is no foreign material such as iron chips on pick-up and mount-
ing hole of sensor. Make sure no foreign material has been caught in the sensor rotor. Remove
any foreign material and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three loca-
tions shown in the figure (2 at shock absorbers and 1 at body panel). When installed, harness
must not be twisted. White line on harness must be visible from front.
PFIA0600E
BRC-58
[VDC/TCS/ABS]
WHEEL SENSORS
Revision: 2006 July 2007 FX35/FX45
When installing rear sensor, attach harness at rear suspension member securely. Besides, har-
ness must not be twisted when installed.
SENSOR ROTOR BRC-59
[VDC/TCS/ABS]
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Revision: 2006 July 2007 FX35/FX45
SENSOR ROTORPFP:47970
Removal and InstallationNFS000O5
REMOVAL
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace wheel hub and bearing assembly.
Refer to FAX-4, "
Removal and Installation" (2WD models), FA X - 1 0 , "Removal and Installation" (AWD models).
Rear
Follow procedure below to remove rear sensor rotor.
–Remove side flange. Refer to RFD-14, "Removal and Installation" .
–Using a bearing replacer and puller, remove sensor rotor from side flange.
INSTALLATION
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace wheel hub and bearing assembly.
Refer to FA X - 4 , "
Removal and Installation" (2WD models), FA X - 1 0 , "Removal and Installation" (AWD models).
Rear
Follow procedure below to install rear sensor rotor.
–Using a drifts, press rear sensor rotor onto side flange.
–Install side flange. Refer to RFD-14, "Removal and Installation" .
Tool number A: ST30720000 (J-25405)
B: ST27863000 ( — )
C: KV40104710 ( — )
SFIA3387E