Page 330 of 4366
AT-246
ON-VEHICLE SERVICE
Revision: 2006 July 2007 FX35/FX45
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
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SCIA7525E
SCIA5200E
SCIA8128E
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ON-VEHICLE SERVICE AT-249
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Revision: 2006 July 2007 FX35/FX45
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to AT- 2 3 9 , "
COM-
PONENTS" .
3. Connect A/T fluid temperature sensor 2 connector (1).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip ( ).
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
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SCIA5302E
SCIA8076E
SCIA8128E
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ON-VEHICLE SERVICE AT-257
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Revision: 2006 July 2007 FX35/FX45
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
11. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 0 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
14. Install rear engine mounting member. Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
15. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
17. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
18. Install drain plug in oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPO-
NENTS" .
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
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SCIA3431E
SCIA6941E
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AT-260
ON-VEHICLE SERVICE
Revision: 2006 July 2007 FX35/FX45
7. Remove clips (1), oil pan (2) and oil pan gasket.
: Vehicle front
: Bolt (22)
Drain plug (3)
8. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Support A/T assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT- 2 6 6 , "
Removal and Installation (2WD
Models)" .
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
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AT-262
ON-VEHICLE SERVICE
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
CAUTION:
After completing installation, check A/T position, A/T fluid leakage and A/F fluid level. Refer to AT- 2 3 1 ,
"Checking of A/T Position" , AT- 1 3 , "Checking A/T Fluid" .
1. Install revolution sensor in transmission case, and then tighten revolution sensor mounting bolt to the specified torque. Refer to
AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clip.
4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
SCIA3997E
SCIA7524E
SCIA7525E
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ON-VEHICLE SERVICE AT-263
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Revision: 2006 July 2007 FX35/FX45
5. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT- 2 6 6 ,
"Removal and Installation (2WD Models)" .
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (2) (with oil pan gasket) and clips (1) to transmis- sion case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (3) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
10. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and
Installation" .
11. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
12. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
13. Install front cross bar. Refer to FSU-8, "
Removal and Installation" .
14. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
15. Connect the battery cable to the negative terminal.
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SCIA8117E
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Page 367 of 4366

OVERHAUL AT-283
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Revision: 2006 July 2007 FX35/FX45
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Clip
34. Oil pan mounting bolt 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan gasket
40. Terminal cord assembly 41. O-ring 42. Retaining pin
43. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants" .
Page 369 of 4366
OVERHAUL AT-285
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Revision: 2006 July 2007 FX35/FX45
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Clip 36. Oil pan mounting bolt
37. Oil pan 38. Magnet 39. Drain plug
40. Drain plug gasket 41. Oil pan gasket 42. Terminal cord assembly
43. O-ring 44. Retaining pin 45. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .