BRC-32
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
TEST ITEM
Solenoid Valve
NOTE:
The example shown is for the front right wheel. The procedure for the other wheels is the same as given
below.
When performing an active test of the ABS function, select the
main item for each test item. In addition, when performing an
active test of the VDC/TCS function, select the item menu for
each test item.
For the ABS solenoid valve, touch “UP” “KEEP” “DOWN”, and
for the ABS solenoid valve (ACT), touch “UP” “ACTUATOR UP”
“ACTUATOR KEEP”, and check to make sure that all solenoid
valve (in, out) are operating as given in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:
If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
After “TEST IS STOPPED” is displayed, touch “BACK” and perform the test from the Step 8.
ABS Motor
Touch “ON” and “OFF” on the screen. Make sure ABS motor relay
operates as shown in table below.
NOTE:
If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds
after operation starts.
SFIA2097E
Operation ABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UP ACTUATOR
UP ACTUATOR
KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
CV 1 OFF OFF OFF OFF ON ON
SV 1 OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
SFIA0593E
TROUBLE DIAGNOSIS BRC-33
[VDC/TCS/ABS]
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Revision: 2006 July 2007 FX35/FX45
For Fast and Accurate DiagnosisNFS000NH
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-11, "How to Proceed with Diagnosis"
.
If ABS actuator and electric unit (control unit), steering angle sensor, steering system parts or suspension
system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of
steering angle sensor before driving. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion" .
After diagnosis is finished, be sure to erase memory. Refer to BRC-25, "Self-Diagnosis" .
When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse of connector terminals. If any malfunction is found, repair or replace connector termi-
nals.
For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals.
Move harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.
To use CONSULT-II to perform self-diagnosis of ABS actuator and electric unit (control unit), active tests,
or work support, first stop work, then connect CONSULT-II and select “ABS”.
While self-diagnostic results of CONSULT-II shows malfunction, if CONSULT-II active test is performed,
an engine system error may be indicated. In this case, start engine to resume the normal screen.
VDC/TCS/ABS system electronically controls brake operation and engine output. The following symptoms
may be caused by normal operations:
Symptom Symptom description Result
Motor operation noise This is noise of motor inside ABS actuator and electric unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and valves
operating noise may be heard. It happens only once after ignition switch is
ON. This is a normal status of the system operation check.
System operation check noise When engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check. Normal
VDC/TCS operation
(SLIP indicator lamp blinking) TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when up/downshifting, or when
fully depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the inspec-
tion on a chassis dyna-
mometer.
For inspection of speedometer or other instruments, press VDC OFF
switch to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is
result of TCS being activated by stationary front wheels. Warning lamp may
also illuminate to indicate “sensor system error”. This is also normal, and is
the result of the stationary front wheels being detected. To be certain,
restart engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure
warning lamp does not illuminate.
ABS operation
(Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel
roads, vehicles with ABS may require a longer stopping distance. There-
fore, when driving on such roads, avoid overconfidence and keep speed
sufficiently low. Normal
Insufficient feeling of acceler-
ation Depending on road conditions, driver may feel that feeling of acceleration
is insufficient. This is because traction control, which controls engine and
brakes to achieve optimal traction, has the highest priority (for safety). As a
result, there may be times when acceleration is slightly less than usual for
the same accelerator pedal operation. Normal
BRC-34
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Basic InspectionNFS000NI
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric unit (control unit) for leaks. If there is leaking or oozing fluid, check the following items.
If ABS actuator and electric unit (control unit) connection is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.
If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.
When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cloth to wipe off the oozing fluid and re-check for
leaks. If fluid is still oozing out, replace the damaged part.
When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-check for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (control unit) body can not be disassembled.
3. Check brake pad degree of wear. Refer to BR-19, "
PAD WEAR INSPECTION" in “Front Disc Brake” and
BR-25, "
PAD WEAR INSPECTION" in “Rear Disc Brake”
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure battery positive cable, negative cable and ground connection are not loose. If looseness is
detected, tighten the cables. In addition, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP INSPECTION
× : ON –: OFF
Note 1:Brake warning lamp will turn on in case of operating parking brake (switch turned on) or of actuating brake fluid level switch
(brake fluid is insufficient).
Note 2:After starting engine, turn OFF.
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica- tor lamp turn on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-52, "
VDC
OFF SWITCH" . Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-5,
"COMBINATION METERS" .
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec- ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
Condition ABS warning
lamp VDC OFF
indicator lamp SLIP indicator
lamp Brake warning
lamp (Note 1) Remarks
Ignition switch OFF. – – – — —
Approx. 2 seconds after igni-
tion switch is turned ON. ×× ××
(Note 2) —
Approx. 2 seconds later after
ignition switch ON. –– –
× (Note 2) Go out 2 seconds after igni-
tion switch is turned ON.
VDC OFF switch is turned ON.
(VDC/TCS function is OFF.) –
× –— —
VDC/TCS/ABS error. ×× × — There is an ABS actuator
and electric unit (control
unit) error. (Power, ground or
system malfunction)
When VDC/TCS is not function-
ing normally. –
×× ——
EBD error. ×× × × —
TROUBLE DIAGNOSIS BRC-35
[VDC/TCS/ABS]
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BRC
Revision: 2006 July 2007 FX35/FX45
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is
turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-52, "
VDC OFF SWITCH" .
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-25, "
Self-Diagnosis"
.
NOTE:
Brake warning lamp turns on when parking brake is operated (switch on) and brake fluid level switch is acti-
vated (leak of brake fluid).
TROUBLE DIAGNOSIS FOR SYSTEM BRC-39
[VDC/TCS/ABS]
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BRC
Revision: 2006 July 2007 FX35/FX45
Pressure Sensor CircuitNFS000NM
DTC C1142
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK STOP LAMP SWITCH CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector, check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF and disconnect stop lamp switch har- ness connector.
2. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Components" .
4. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect stop lamp switch con- nector E210 and ABS actuator and electric unit (control unit)
connector E56.
2. Check continuity between stop lamp switch harness connector and ABS actuator and electric unit (control unit) harness con-
nector.
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness between stop lamp switch and ABS actuator and electric unit (control unit). Repair or replace applied harness.
Self-diagnostic results
PRESS SEN CIRCUIT
Terminal Condition Continuity
1 − 2 Release stop lamp switch
(When brake pedal is depressed.) Ye s
Push stop lamp switch
(When brake pedal is released.) No
SFIA3392E
ABS actuator and electric unit (control unit) Stop lamp switch Continuity
41 2 Yes
SFIA1436E
BRC-40
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 July 2007 FX35/FX45
5. CHECK PRESSURE SENSOR CONNECTOR
1. Disconnect pressure sensor connector and ABS actuator and electric unit (control unit) connector, check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 6.
6. CHECK PRESSURE SENSOR HARNESS
1. Turn ignition switch OFF and disconnect pressure sensor con- nector E53 and ABS actuator and electric unit (control unit) con-
nector E56.
2. Check continuity between ABS actuator and electric unit (control unit) harness connector and pressure sensor harness connec-
tor.
OK or NG
OK >> GO TO 7.
NG >> If the open or short in harness, repair or replace harness.
7. CHECK PRESSURE SENSOR
1. Connect pressure sensor connector and ABS actuator and electric unit (control unit) connector.
2. Perform “DATA MONITOR” of the “PRESS SENSOR” to check if the status is normal.
OK or NG
OK >> INSPECTION END
NG >> Pressure sensor is damaged or malfunctioning, replace pressure sensor.
ABS actuator and electric unit (control unit) Pressure sensor Continuity
19 1 Ye s
20 2
18 3
SFIA1188E
Condition Data monitor display
When brake pedal is depressed. 0 to 170 bar
When brake pedal is released. Approx. 0 bar
BRC-48
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 July 2007 FX35/FX45
Stop Lamp Switch CircuitNFS000NS
DTC C1116
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector E56 and check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors.
3. Perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF and disconnect stop lamp switch har- ness connector.
2. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Components" .
Self-diagnostic results
STOP LAMP SW
Terminal Condition Continuity
1 − 2 Release stop lamp switch
(When brake pedal is depressed.) Ye s
Push stop lamp switch
(When brake pedal is released.) No
SFIA3392E
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 July 2007 FX35/FX45
Brake Fluid Level Switch CircuitNFS000NT
DTC C1155
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
1. Check fluid level in brake fluid reservoir tank. If the level is low, add brake fluid.
2. Clear the stored self-diagnostic results and check self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) connector and check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors and perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN BRAKE FLUID LEVEL SWITCH AND ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF and disconnect brake fluid level switch connector E52 and ABS actuator and electric unit (control unit)
connector E56.
2. Check continuity between brake fluid level switch harness con- nector and ABS actuator and electric unit (control unit) harness
connector.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> If open or short in harness, repair or replace applied harness.
Self-diagnostic results
BR FLUID LEVEL LOW
ABS actuator and electric unit (control unit) Brake fluid level switch Continuity
81Yes
8 Ground No
Ground 2 Yes
SFIA1193E