EC-74
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 July 2007 FX35/FX45
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE
*1: When the same malfunction is
detected in two consecutive trips,
MIL will light up. *2: MIL will go off after vehicle is driven
3 times (pattern B) without any mal-
functions. *3: When the same malfunction is
detected in two consecutive trips, the
DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data will not be displayed any longer after
vehicle is driven 40 times (pattern A)
without the same malfunction.
(The DTC and the freeze frame data
still remain in ECM.) *5: When a malfunction is detected for
the 1st time, the 1st trip DTC and the
1st trip freeze frame data will be
stored in ECM. *6: 1st trip DTC will be cleared after
vehicle is driven once (pattern B)
without the same malfunction.
*7: When the same malfunction is detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
SEF393SD
TROUBLE DIAGNOSIS EC-91
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10. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
28, "How to Perform Efficient Diagnosis for an Electrical Incident" .
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON- SULT-II. Refer to EC-132, "
CONSULT-II Reference Value in Data Monitor" , EC-109, "ECM Termi-
nals and Reference Value" .
11 . REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace- ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-66, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" .
>> GO TO 12.
12. FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-66, "
HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION" and AT- 4 1 , "HOW TO ERASE DTC" .)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to EC-
63, "Driving Pattern" .
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
SEF907L
TROUBLE DIAGNOSIS EC-121
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*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-54, "EMISSION-RELATED DIAGNOSTIC INFORMA-
TION ITEMS" .
Freeze Frame Data and 1st Trip Freeze Frame Data
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
IGN SW ON
ENGINE NOT RUNNING
AMBIENT TEMPERATURE IS ABOVE 0 °C (32 °F).
NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
FUEL TANK TEMP. IS MORE THAN 0 °C (32 °F).
WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
II WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY. When detecting EVAP vapor leak
point of EVAP system
VIN REGISTRATION
IN THIS MODE VIN IS REGISTERED IN ECM When registering VIN is ECM
TARGET IDLE RPM ADJ*
IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ*
IDLE CONDITION When adjusting target ignition tim- ing
WORK ITEM CONDITION USAGE
Freeze frame data
item* Description
DIAG TROUBLE
CODE
[PXXXX]
The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
to EC-15, "
INDEX FOR DTC" .)
FUEL SYS-B1
“Fuel injection system status” at the moment a malfunction is detected is displayed.
One mode in the following is displayed.
“Mode2”: Open loop due to detected system malfunction
“Mode3”: Open loop due to driving conditions (power enrichment, deceleration enleanment)
“Mode4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“Mode5”: Open loop - has not yet satisfied condition to go to closed loop
FUEL SYS-B2
CAL/LD VALUE [%]
The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP
[ ° C] or [ °F]
The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%]
“Long-term fuel trim” at the moment a malfunction is detected is displayed.
The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
L-FUEL TRM-B2 [%]
S-FUEL TRM-B1 [%]
“Short-term fuel trim” at the moment a malfunction is detected is displayed.
The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
S-FUEL TRM-B2 [%]
ENGINE SPEED
[rpm]
The engine speed at the moment a malfunction is detected is displayed.
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT EC-147
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TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTPFP:00006
DescriptionNBS003ME
Intermittent incidents may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of Intermittent
incidents occurrences is poor electrical connections. Because of this, the conditions under which the incident
occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may
not indicate the specific malfunctioning area.
Common Intermittent Incidents Report Situations
Diagnostic ProcedureNBS003MF
1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-66, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .
>> GO TO 2.
2. CHECK GROUND TERMINALS
Check ground terminals for corroding or loose connection.
Refer to EC-153, "
Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3. SEARCH FOR ELECTRICAL INCIDENT
Perform GI-28, "
How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4. CHECK CONNECTOR TERMINALS
Refer to GI-25, "
How to Check Terminal" , “HOW TO PROBE CONNECTORS”, “How to Check Enlarged Con-
tact Spring of Terminal”.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace connector.
STEP in Work Flow Situation
2 The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
3 or 4 The symptom described by the customer does not recur. 5 (1st trip) DTC does not appear during the DTC Confirmation Procedure.
10 The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.
POWER SUPPLY AND GROUND CIRCUIT EC-153
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16. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 1, 115, 116 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 17.
NG >> Repair open circuit or short to power in harness or connectors.
17. DETECTION MALFUNCTIONING PART
Check the following.
Harness connectors F102, M82
Harness for open or short between ECM and ground
>> Repair open circuit or shoat to power in harness connectors.
18. CHECK INTERMITTENT INCIDENT
Refer to EC-147, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)"
NG >> Repair open circuit or short to power in harness or connectors.
Ground Inspection NBS003MI
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
Remove the ground bolt or screw.
Inspect all mating surfaces for tarnish, dirt, rust, etc.
Clean as required to assure good contact.
Reinstall bolt or screw securely.
Inspect for “add-on” accessories which may be interfering with the ground circuit.
If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation. Continuity should exist.
DTC P0011, P0021 IVT CONTROL EC-161
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On Board Diagnosis LogicNBS003MQ
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
DTC Confirmation ProcedureNBS003MR
CAUTION:
Always drive at a safe speed.
NOTE:
If DTC P0011 or P0021 is displayed with DTC P0075 or P0081, first perform trouble diagnosis for
DTC P0075 or P0081. Refer to EC-180, "
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE" .
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- ture.
3. Maintain the following conditions for at least 6 consecutive sec- onds. Hold the accelerator pedal as steady as possible.
4. Let engine idle for 10 seconds.
5. If 1st trip DTC is detected, go to EC-162, "
Diagnostic Procedure" .
If 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
DTC No. Trouble diagnosis
name Detecting condition Possible cause
P0011
0011
(Bank 1)
Intake valve timing
control performance There is a gap between angle of target and
phase-control angle degree.
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Intake valve control solenoid valve
Accumulation of debris to the signal pick-up
portion of the camshaft
Timing chain installation
Foreign matter caught in the oil groove for
intake valve timing control
P0021
0021
(Bank 2)
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.
VHCL SPEED SE 100 - 120 km/h (63 - 75 MPH)
ENG SPEED 1,200 - 2,000 rpm
COOLAN TEMP/S More than 60 °C (140 °F)
B/FUEL SCHDL More than 7.26 msec
Selector lever D position
ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70 °C (158 °F)
Selector lever 1st or 2nd position
Driving location uphill Driving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
PBIB0164E
DTC P0101 MAF SENSOR EC-189
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7. Maintain the following conditions for at least 10 consecutive sec-
onds.
8. If 1st trip DTC is detected, go to EC-191, "
Diagnostic Procedure"
.
Overall Function CheckNBS003N7
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip
DTC might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Check the mass air flow sensor signal with Service $01.
4. Check for linear mass air flow sensor signal value rise in response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-191, "
Diagnostic Procedure" .
ENG SPEED More than 2,000 rpm
THRTL SEN 1 More than 3V
THRTL SEN 2 More than 3V
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will help
maintain the driving conditions required for this test.
PBIB0199E
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DTC P0127 IAT SENSOR EC-225
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b. Select “DATA MONITOR” mode with CONSULT-II.
c. Check the engine coolant temperature.
d. If the engine coolant temperature is not less than 90 °C (194 °F),
turn ignition switch OFF and cool down engine.
Perform the following steps before engine coolant tempera-
ture is above 90 °C (194 °F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 con- secutive seconds.
6. If 1st trip DTC is detected, go to EC-225, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS003OF
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw on the body. Refer to EC-153, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-226, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace mass air flow sensor (with intake air temperature sensor).
3. CHECK INTERMITTENT INCIDENT
Refer to EC-147, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Refer to EC-206, "
Wiring Diagram" .
>> INSPECTION END
SEF189Y
PBIB2625E