AIR CONDITIONER CONTROL ATC-35
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Revision: 2006 July 2007 FX35/FX45
DISPLAY SCREEN
The operation status of the system is displayed on the screen.
AUTO SWITCH
The compressor, intake doors, air mix doors, mode doors and blower speed are automatically controlled
so that the in-vehicle temperature will reach, and be maintained at the set temperature selected by the
operator.
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automati-
cally controlled.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)
The set temperature is increased or decreased with this switch.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (PASSENGER
SIDE)
The set temperature is increased or decreased with this switch.
When the temperature switch is pressed, the DUAL switch indicator will automatically illuminate.
INTAKE SWITCH
When intake switch is ON, REC LED turns ON, and air inlet is fixed to REC.
When press intake switch again, FRE LED turns ON, and air inlet is fixed to FRE.
When intake switch is pressed for approximately 1.5 seconds or longer, FRE and REC LEDs blink twice.
Then, automatic control mode is entered. Inlet status is displayed by LED even during automatic con-
trolled.
When FRE LED is turned ON, shifting mode position to D/F or DEF, or when compressor is turned from
ON to OFF, intake switch is automatically turned OFF (fixed to FRE mode). REC mode can be re-entered
by pressing intake switch again, and then compressor is turned ON. (Except D/F or DEF position)
DEFROSTER (DEF) SWITCH
Mode doors are set to the defrost position with this switch. Also, intake doors are set to the outside air position,
and compressor turns ON.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
Compressor and blower are OFF, the intake doors and the mode doors are automatically controlled.
A/C SWITCH
Compressor is ON or OFF with this switch.
(Pressing the A/C switch when the A/C switch is ON will turn OFF the A/C switch and compressor.)
MODE SWITCH
The air discharge outlets is controlled with this switch.
FAN SWITCH
The blower speed is manually controlled with this switch. Seven speeds are available for manual control (as
shown on the display screen).
DUAL SWITCH
When the DUAL switch indicator is illuminated, the driver side and passenger side temperature can each
be set independently.
When the DUAL switch indicator is not illuminated, the driver side setting temperature is applied to both
sides.
ATC-94
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Test Reading
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle condition Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Intake switch (Recirculation) set
Fan (blower) speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
° C ( °F)
Relative humidity
% Air temperature
° C ( °F)
50 - 60 20 (68) 11.2 - 13.2 (52 - 56)
25 (77) 12.2 - 14.8 (54 - 59)
30 (86) 15.5 - 18.6 (60 - 65)
35 (95) 21.0 - 24.5 (70 - 76)
40 (104) 28.7 - 32.6 (84 - 91)
60 - 70 20 (68) 13.2 - 15.2 (56 - 59)
25 (77) 14.8 - 17.3 (59 - 63)
30 (86) 18.6 - 21.6 (65 - 71)
35 (95) 24.5 - 28.0 (76 - 82)
40 (104) 32.6 - 36.5 (91 - 98)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2 , psi) Low-pressure (Suction side)
kPa (kg/cm2 , psi)
Relative humidity
% Air temperature
° C ( °F)
50 - 70 20 (68)
961 - 1,167
(9.8 - 11.9, 139 - 169) 216 - 265
(2.2 - 2.7, 31 - 38)
25 (77) 1,108 - 1,353
(11.3 - 13.8, 161 - 196) 230 - 281
(2.3 - 2.9, 33 - 41)
30 (86) 1,275 - 1,549
(13.0 - 15.8, 185 - 225) 261 - 320
(2.7 - 3.3, 38 - 46)
35 (95) 1,549 - 1,893
(15.8 - 19.3, 225 - 274) 297 - 364
(3.0 - 3.7, 43 - 53)
40 (104) 1,814 - 2,216
(18.5 - 22.6, 263 - 321) 357 - 435
(3.6 - 4.4, 52 - 63)
ATC-156
REFRIGERANT LINES
Revision: 2006 July 2007 FX35/FX45
Checking for Refrigerant LeaksNJS000FE
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorNJS000FF
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionNJS000FG
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start the engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
AV-1
AUDIO VISUAL, NAVIGATION & TELEPHONE SYS- TEM
K ELECTRICAL
CONTENTS
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SECTION
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AV
Revision: 2006 July 2007 FX35/FX45
AUDIO VISUAL, NAVIGATION & TELEPHONE SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
PREPARATION ...................................................... ..... 5
Commercial Service Tools ................................... ..... 5
AUDIO .................................................................... ..... 6
System Description ............................................. ..... 6
AUDIO SYSTEM .............................................. ..... 6
SPEED SENSITIVE VOLUME SYSTEM ......... ..... 7
Component Parts Location .................................. ..... 7
Schematic — AUDIO — / With Navigation System ..... 8
Wiring Diagram — AUDIO — / With Navigation Sys-
tem ...................................................................... ..... 9
Schematic — AUDIO — Without Navigation System ... 19
Wiring Diagram — AUDIO — / Without Navigation
System ................................................................ ... 20
Terminals and Reference Value for Audio Unit .... ... 29
Terminals and Reference Value for BOSE Speaker
Amp. .................................................................... ... 31
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 33
Terminals and Reference Value for Woofer ......... ... 34
Terminals and Reference Value for Satellite Radio
Tuner ................................................................... ... 34
A/C and AV Switch Self-Diagnosis Function ....... ... 35
STARTING THE SELF-DIAGNOSIS MODE .... ... 35
DIAGNOSIS FUNCTION .................................. ... 35
EXITING THE SELF-DIAGNOSIS MODE ........ ... 35
Trouble Diagnosis ............................................... ... 36
Power Supply Circuit Inspection ......................... ... 37
Audio Steering Wheel Switch Inspection ............. ... 38
A/C and AV Switch Inspection ............................. ... 40
BOSE Speaker Amp. Inspection ......................... ... 40
Vehicle Speed Signal Inspection ......................... ... 41
Locking CD Auto-Changer Mechanism ............... ... 42
DAMPER LOCK PROCEDURE ....................... ... 42
Removal and Installation of Audio Unit ............... ... 43
REMOVAL ........................................................ ... 43
INSTALLATION ................................................ ... 43 Disassembly and Assembly for Audio Unit ..........
... 43
DISASSEMBLY ................................................ ... 43
ASSEMBLY ...................................................... ... 43
Removal and Installation for A/C and AV Switch . ... 44
REMOVAL ........................................................ ... 44
INSTALLATION ................................................ ... 44
Removal and Installation for Front Door Speaker ... 44
REMOVAL ........................................................ ... 44
INSTALLATION ................................................ ... 44
Removal and Installation for Rear Door Speaker ... 44 REMOVAL ........................................................ ... 44
INSTALLATION ................................................ ... 44
Removal and Installation for Instrument Speaker ... 45 REMOVAL ........................................................ ... 45
INSTALLATION ................................................ ... 45
Removal and Installation for Tweeter .................. ... 45
REMOVAL ........................................................ ... 45
INSTALLATION ................................................ ... 45
Removal and Installation for Woofer (BOSE Sys-
tem) ..................................................................... ... 45
REMOVAL ........................................................ ... 45
INSTALLATION ................................................ ... 45
Removal and Installation for BOSE Speaker Amp. ... 46
REMOVAL ........................................................ ... 46
INSTALLATION ................................................ ... 46
Removal and Installation of Satellite Radio Tuner ... 47
REMOVAL ........................................................ ... 47
INSTALLATION ................................................ ... 47
Removal and Installation of Satellite Radio Antenna ... 47
REMOVAL ........................................................ ... 47
INSTALLATION ................................................ ... 47
ANTENNA .............................................................. ... 48
System Description .............................................. ... 48
Wiring Diagram — M/ANT — .............................. ... 49
Terminals and Reference Value for Audio Unit .... ... 50
Antenna Amp. Inspection .................................... ... 50
Location of Antenna ............................................. ... 51
RADIO ANTENNA AND GPS ANTENNA ......... ... 51
SATELLITE RADIO ANTENNA ........................ ... 51
Window Antenna Repair ...................................... ... 52
AUDIO AV-35
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Revision: 2006 July 2007 FX35/FX45
A/C and AV Switch Self-Diagnosis FunctionNKS003AT
It can check ON/OFF operation of each switch in the A/C and AV switch and diagnose the input signals to the
audio steering wheel switch.
STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch from OFF to ACC.
2. Within 10 seconds press and hold the switches “1” and “6” simultaneously for 3 seconds.
DIAGNOSIS FUNCTION
The following are checked:
All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzzer when the A/C and AV switch and audio steering wheel
switch is pressed.
Continuity of harness between A/C and AV switch and audio steering switch.
NOTE:
Rear window defogger switch operation is not checked. (No beep sound even under normal status)
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF.
10 (L/W) Ground Communication signal
Rx (AUDIO-SAT) Input ON When setting to satellite
radio mode
12 (Y) Ground Battery power supply Input OFF — Battery voltage
15 (B) Ground Ground — ON — Approx. 0 V
16 (P) Ground ACC power supply Input ACC — Battery voltage 17 — Satellite radio antenna — — — — Terminal
(Wire color) Item Signal
input/
output Condition
Reference value
+– Ignition
switch Operation
SKIB7336E
SKIB8660E
AV-42
AUDIO
Revision: 2006 July 2007 FX35/FX45
3. CHECK VEHICLE SPEED SIGNAL
1. Connect audio unit and unified meter and A/C amp. connectors.
2. Start engine and drive vehicle at more than 40 km/h (25 MPH).
3. Check the signal between audio unit harness connector M60 terminal 22 and ground with CONSULT-II or oscilloscope.
OK or NG
OK >> INSPECTION END (System is OK.)
NG >> Replace unified meter and A/C amp.
Locking CD Auto-Changer MechanismNKS003B1
CAUTION:
Prior to removing a malfunctioning CD auto-changer unit that will be shipped for repair, the
changer mechanism MUST BE LOCKED to prevent the mechanism from being damaged during
shipping.
If a CD is jammed or unable to be removed from the unit, do NOT lock the changer mechanism. If
the unit is to be shipped for repair, carefully package the unit to prevent vibration and shock.
DAMPER LOCK PROCEDURE
1. Eject and remove any CDs from the audio unit.
2. Turn ignition switch OFF. Wait until audio unit display is off and mechanism stops moving (mechanism sound stops).
3. Press any one of the disc selection buttons once. When a display shows on the audio unit, press the same disc selection button again within 5 seconds.
The changer mechanism will lock itself within 10 seconds.
4. After mechanism stops moving (mechanism sound stops), open the driver and passenger window, and then disconnect negative battery cable.
NOTE:
After installing a new or remanufactured audio unit, switching the audio unit ON will automatically unlock the
mechanism. A special unlocking procedure is not required.
Terminal Condition Reference
signal
(+) (–)
22 Ground When vehicle speed is
approx. 40 km/h (25 MPH)
SKIA6809E
ELF1080D
AV-52
ANTENNA
Revision: 2006 July 2007 FX35/FX45
Window Antenna RepairNKS003LU
CHECK ELEMENT
1. Attach probe circuit tester (ohm setting) to antenna terminal on
each side.
When measuring continuity, wrap tin foil around the top
of probe. Then, press the foil against the wire with your
finger.
2. If an element is broken, no continuity will exist.
SEL250I
SEL122R
SEL252I
AV-82
INTEGRATED DISPLAY SYSTEM
Revision: 2006 July 2007 FX35/FX45
A/C and AV Switch Self-Diagnosis FunctionNKS003JG
Performing self-diagnosis makes it possible to check operation of A/C and AV switch indicator (LED) and other
switch.
STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch from OFF to ACC.
2. Within 10 seconds press and hold the switches “1” and “6” simultaneously for 3 seconds.
DIAGNOSIS FUNCTION
The following are checked:
All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzzer when the A/C and AV switch and audio steering wheel
switch is pressed.
Continuity of harness between A/C and AV switch and audio steering wheel switch.
NOTE:
Rear window defogger switch operation is not checked (No beep sound even under normal status).
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF.
SKIB8744E