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!
WINDSHIELD WIPER BLADES
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum productssuch as engine oil, gasoline, etc.
G080A02A-AAT The wiper blades should be carefully
inspected from time to time and cleaned to remove accumulations ofroad film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundaireplacement parts or their equivalent. HEF119
CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in thewasher system because it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated if the washerreservoir is empty. This can dam- age the washer fluid pump.
!
!WARNING:
o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks of flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windshield washer fluid is poi- sonous to humans and animals.Do not drink windshield washerfluid. Serious injury or death could occur.
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1. Put a new wiper blade onto the
wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.
NOTE: Do not allow the wiper arm to fall
against the windshield. HHR5051G080B01HR-GAT Replacing the Wiper Blades To replace the wiper blades, raise the wiper to the vertical. To remove the wiper blade
1. Push down the wiper blade with the
locking clip (1) pressed to detach it from the wiper arm. HHR5048
(1)2. Raise the wiper blade lightly and
pull up it.
To install the wiper blade HHR5049
HHR5050
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23TAIL GATE WINDOW WASHER FLUID
I140A02P-GAT (Minibus/Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim, check the fluid level. If the fluid level is low, refill the washerfluid. HSRFL140CHECKING THE FREEPLAY
G150A01A-GAT Steering Wheel To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Usevery light finger pressure and be sen- sitive to changes in resistance that mark the limits of the freeplay. If thefreeplay is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 30 mm (1.18 in.)
G160A01A-GAT Clutch Pedal With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay should be withinthe limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary. 6 ~ 13 mm (0.24 ~ 0.51 in.)
HSROM109 G160A01E
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8DO-IT YOURSELF MAINTENANCE
24CHECKING DRIVE BELTS
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times andthen hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clearance is the distance fromthe top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance isnot within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.
G170A01A-GAT Brake Pedal With the engine off, press down on the brake pedal several times to reducethe vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplayshould be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer andadjusted or repaired if necessary.
3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01E G190A01P-GAT
G190D01P-1
Diesel (2.5 CRDi)
Diesel (2.5 4D56)
HSM396-1
Gasoline
Auto tensioner pulley COMP.pulley
Engine pulley
Power steering pulley
Generator pulley
Generator pulley Crankshaftpulley
COMP.pulley
Tensionpulley
Water pump pulley
Power steering pulley
Generator pulley
Idler pulleyWater pump pulley
Idler pulley COMP.pulley
Powersteeringpulley Autotensioner
Crankshaft pulley Idler pulley
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Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click repre-sents a lever movement of one notch. The lever should move the specified number of notches for normal brakeapplication. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7notches), have the brake lever ad- justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A04P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked periodi-
cally for proper tension and adjusted ifnecessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deteriora-tion and replaced if necessary. Belt routing should also be checked to
be sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.PARKING BRAKE LEVER STROKE
I230A01P-GAT
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26
Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effectiveness, steering control and traction. When replacing tires, never mixradial and bias-ply tires on the same car. If you replace radial tires with bias-ply tires, they mustbe installed in sets of four.
o Your vehicle is equipped with
tires designed to provide for saferide and handling capability.Do not use a size and type of tireand wheel that is different from the one that is originally installed on your vehicle. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR 195R 14C-6PR 195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value. After the tire inflationpressure has been adjusted, check the tires for damage and air leaks. Be sure to put rubber caps on the valves.
I160A02P
It can affect the safety and perfor- mance of your vehicle, whichcould lead to handling failure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire and wheel of the same size, type,tread, brand and load-carrying ca- pacity. If you nevertheless decide to equip your vehicle with anytire/wheel combination not rec- ommended by Hyundai for off- road driving, you should not usethese tires for highway driving.
o Tires degrade over time, even
when they are not being used.Regardless of the remaining tread, it is recommended that tires tread, It is recommended that tires gen-erally be replaced after six (6) years of normal service. Heat caused by not climates or fre-quent high loading conditions can
accelerate the aging process. Fail- ure to follow this Warning canresult in sudden tire failure, which could lead to a loss of control and an accident involving seri-ous injury or death.
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Tires tend to wear unevenly over a long period of service. To make surethat the tires wear evenly as possible and for longer tire life, rotate the wheels in the sequence illustrated. Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted.
CAUTION:
If the front wheels are of a different type from the rear and spare wheels, do not attempt to mountthe wheel for front onto rear. In this instance, use the type 2 wheel rotation method.
!
I240A01P-GAT
Rotation
Bias tires
Radial tires HSRFL151
HSRFL152
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Measurement................................................................ 9-2
Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4
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VEHICLE SPECIFICATIONS
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