2007 FORD FIESTA check oil

Manual Transmission/Transaxle and Clutch -
General Information
DIAGNOSIS AND TESTING
PINPOINT TEST C : CLUTCH DRAG
TEST CONDITIONS
Cl: CHECK THE OPERATION OF THE CLUTCH PEDAL
rn Bleed the clutch system.
REFER to: Clutch System Bleeding (308-00,
General Procedures).
Does the clutch properly disengage after
bleeding?
-, Yes
Clutch system is OK.
+ No
GO to C2.
C2: CHECK THE CLUTCH DlSC AND PRESSURE PLATE FOR OIL OR HYDRAULIC FLUID
CONTAMINATION
rn Remove the clutch disc and pressure plate.
REFER to: Clutch Disc and Pressure Plate
(308-
01 Clutch, Removal and Installation).
Is the clutch disc and pressure plate contamin-
ated with oil or hydraulic fluid?
+ Yes
CHECK the engine and transaxle for leaks.
INSTALL new components as necessary.
TEST the system for normal operation.
+ No
GO to C3.
C3: CHECK THE CLUTCH DlSC AND PRESSURE PLATE
Visually check the clutch disc and pressure
plate.
Is the clutch disc and pressure plate worn or
damaged?
-, Yes
INSTALL a new clutch disc and pressure
plate.
REFER to: Clutch Disc and Pressure Plate
(308-01 Clutch, Removal and Installation).
TEST the system for normal operation.
-, No
GO to C4.
2006.0 Fiesta 1212006 G25629en
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308-0343 Manual TransmissionlTransaxle 308-03-43
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
4. Synchronizer hub.
7. Using the special tools, remove the output
shaft bearing cone.
1. Remove and discard the output shaft bearing
cone snap ring.
2. Install the special tools underneath the
bearing cone.
Discard the output shaft bearing cone.
Assembly
I. Coat the synchronizer assembly with clean
transmission oil before assembly.
2. Carefully clean and check all running
surfaces and coat them with clean
transmission oil before assembly.
3. N0TE:lnstall a new output shaft bearing cone
snap ring.
N0TE:lnstall a new output shaft bearing cone.
Install the output shaft bearing cone.
Evenly heat the bearing cone to
approximately
80°C and install it onto the
output shaft.
Install the snap ring.
4. N0TE:Assemble the synchronizer clutch to
the marks.
Assemble the synchronizer clutch.
I. Synchronizer hub.
2. Selector ring.
3. Synchronizer lock.
4. Synchronizer spring.
5.
N0TE:Use a new first and reverse gear snap
ring.
Install the first and reverse gear, the gear
synchronizer and synchronizer assembly.
1. First gear.
2. Inner synchronizer ring.
2006.0 Fiesta 1212006 G21539en
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308-0349 Manual Transmission/Transaxle 308-03-49
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Assembly 3. Using the special tool, install the differential
taper roller bearings.
I 1. N0TE:Do not lubricate the differential
bearings.
Carefully clean and check all components
and coat them with clean transmission oil
before assembly.
2. N0TE:lnstall a new differential pinion snap
ring.
lnstall the ring gear and the differential
pinions.
1. Using the old bolts, carefully attach the ring
gear to the differential case.
1 I
Discard the ring gear bolts.
2. lnstall the two differential pinions, plastic
thrust elements and using a suitable drift,
install the pin and snap ring.
3. lnstall the differential pinions and rotate them
90 degrees in the differential case.
3. N0TE:lnstall new ring gear retaining bolts.
N0TE:Do not rest the differential on the lower
differential taper roller bearing.
Using the special tool, install the differential
taper roller bearings and tighten the ring gear
retaining bolts.
1 . lnstall new ring gear retaining bolts and
tighten the bolts working diagonally.
2. lnstall the vehicle speed sensor (VSS) sensor
ring.
2006.0 Fiesta 1212006 G21541 en
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308-03-52 Manual Transmission/Transaxle 308-03-52
ASSEMBLY
Transaxle(l6 11 8 8)
Special Tool(s)
Installer, Wheel Hub Bearing
Conelseal
205-296 (1 5-085)
15085
I I Adapter for 303-060 I
21 02402
Mounting Stand
303-435 (2 1 -1 87)
Adapter for
303-060
303-060-02 (2 1 -024-02)
I I Installer, Halfshaft Seal
Special Tool(s)
Installer, lnput Shaft Bearing
308-041 (1 6-020)
I I Installer, Extension Housing I
1 press I
16031
I Dial indicator gauge I
Installer, lnput Shaft Snap
Ring
308-076 (1 6-03 1
)
I Magnetic stand for dial indicator gauge
Seneral Equipment
I Blanking plugs I
I M8 x 50 mm bolt I
Thread die
Materials
Name Specification
1 Sealant I ESEE-M4G1008-A I
1 Transmission Oil I WSD-M2C200-C I
I Oil Pan Sealer I WSK-M2G348-A5 I
I Silicon Sealer I WSE-M4G323-A4 I
High Temperature
Grease
1. Clean and check all parts carefully before
reassembly.
Apply clean transmission oil to all running
surfaces.
2006.0 Fiesta 1212006 G23119en
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