2007 FORD FIESTA engine

303-01 B-96 Engine - 2.OL Duratec-HE (M14) 303-01 B-96
ASSEMBLY
Tighten the bolts in the sequence shown. 7. N0TE:lnstall new flywheel bolts.
Install the flywheel.
Clean the mating faces of the cylinder block
I
and the oil pan with a suitable metal surface
cleaner.
8. Using the special tool, lock the flywheel in
position.
N0TE:lnstall the oil pan within 10 minutes
of applying the sealant and tighten the
retaining bolts within a further
5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
9. Tighten the flywheel bolts.
Tighten the bolts in the sequence shown in
three stages.
5. Using a suitable straight edge, align the oil Stage 1: 50 Nm.
pan to the cylinder block mating face on the Stage 2: 80 Nm.
timing chain side. Stage 3: 11 2 Nm. I I
6. Tighten the oil pan retaining bolts.
Tighten the bolts in the sequence shown.
l I. -.
10. Remove the special tool.
2006.0 Fiesta 1212006 G451310en
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303-01 B-97 Engine - 2.OL Duratec-HE (M14) 303-01 B-97
ASSEMBLY
11. lnstall the clutch disc and pressure plate. 15. N0TE:lnstall a
new thermostat housing
'. For additional information, refer to: Clutch gasket.
Disc and Pressure Plate (308-01 Clutch, Install
the thermostat housing.
Removal and Installation).
12.
N0TE:lnstall a new oil filter adapter gasket.
lnstall the oil filter adapter.
13. lnstall the crankcase vent oil separator. 16.
N0TE:lnstall a
new coolant pump O-ring.
lnstall the coolant pump.
17.
N0TE:lnstall new cylinder head bolts and
gasket.
14.
N0TE:Rotate the knock sensor (KS) as far Install
the cylinder head.
counter-clockwise as possible without
it Tighten the cylinder head bolts in five stages. touching the crankcase vent oil separator. Stage I: 5 Nm.
lnstall the KS. stage 2: 15 Nm.
Stage 3: 45 Nm.
Stage 4: 90 degrees.
2006.0 Fiesta 1212006 G451310en
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303-01 B-98 Engine - 2.OL Duratec-HE (M14) 303-01 B-98
ASSEMBLY
Stage 5: 90 degrees. Stage 2: 16 Nm.
18. N0TE:Only rotate the crankshaft in its
21. Install the special tool.
normal direction of rotation.
Rotate the crankshaft until piston No.
I is
approximately
45 degrees before top dead
center (TDC).
19. Install the valve tappets.
20m &~~~l~~:lnstall the camshafts
approximately at valve overlap position on
cylinder No.
4.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
Goat the camshaft bearing caps with oil.
Tighten the bolts in two stages.
Stage I: 7 Nm.
22. N0TE:lnstall a new rear friction washer.
Install the rear friction washer.
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303-01 B-99 Engine - 2.OL Duratec-HE (M14) 303-01 B-99
ASSEMBLY
23. lnstall the crankshaft sprocket. 26. Using the special tools, tighten the oil pump
sprocket retaining bolt.
24. N0TE:lnstall a new front friction washer.
lnstall the front friction washer.
27. lnstall the oil pump chain tensioner.
25. lnstall the oil pump chain.
I. lnstall the oil pump chain and the oil pump
sprocket.
2. lnstall the oil pump sprocket retaining bolt.
28. Install the oil pump chain guide.
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303-01 B-100 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 00
ASSEMBLY
29. Install the timing chain tensioner.
30. Install the timing chain guides.
31 ' ACAUTION:D~ not fully tighten the
camshaft sprocket retaining bolts at this
stage. Make sure the camshaft sprockets
turn on the camshafts.
Install the camshaft sprockets.
Install the timing chain.
32. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
,
33m ACAUTION:H~I~ each camshaft by the
hexagon with an open-ended wrench to
stop
it from turning.
Tighten the camshaft sprockets retaining
bolts.
34. Clean the mating face of the engine front
cover with a suitable metal surface cleaner.
35. N0TE:lnstall the engine front cover within
10 minutes of applying the sealant.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 01 Engine - 2.OL Duratec-HE (M14) 303-01 B-101
ASSEMBLY
Apply a 3 mm bead of sealant to the engine Tighten bolts 20 through 22 to 48 Nm.
. front cover.
i
37. Remove the cylinder block lower blanking
36. Install the engine front cover. plug from
the cylinder block and install the
special tool.
Tighten the bolts in the sequence shown.
Tighten bolts 1 through 8 to 10 Nm.
Tighten bolt 9 to 48 Nm.
Tighten bolts 10 through 19 to 10 Nm.
38. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
2006.0 Fiesta IZIZOO~ G451310en
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303-01 B-I 02 Engine - 2.OL Duratec-HE (M14) 303-01 B=102
ASSEMBLY
Using the crankshaft pulley retaining bolt, Stage 2: 90 degrees.
rotate the crankshaft until piston No. 1 is at
TDC.
39. Remove the crankshaft pulley retaining
bolt.
Discard the bolt.
40m &AUTION:O~I~ tighten the crankshaft
pulley securing bolt finger tight.
Install the crankshaft pulley onto the
crankshaft and secure the crankshaft pulley
to the front cover using a
M6 x 18 mm bolt.
41.
N0TE:lnstall a new crankshaft pulley
retaining bolt.
Using the special tools, prevent the
crankshaft pulley from rotating and tighten
the crankshaft pulley retaining bolt.
Tighten, the bolt in two stages.
Stage 1: 100 Nm.
42. Remove the crankshaft pulley securing bolt.
'.
43. Remove the special tool.
2006.0 Fiesta 1212006 G451310en
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303-01 B-103 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 03
ASSEMBLY
44. Remove the special tool.
Using a M6 x 18 mm bolt, check the position
of the crankshaft pulley.
45. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
49. N0TE:lf it is not possible to install the
Rotate the crankshaft two revolutions. special tool,
correct the engine timing.
46. Install the special tool. Using the special tool,
check the position of
the camshafts.
47. N0TE:Only rotate the crankshaft in the
normal direction of rotation. 50. Remove the special tool.
Rotate the crankshaft until piston No.
I is at
TDC.
48m ACAUTION:O~I~ tighten the crankshaft
pulley securing bolt finger tight.
N0TE:lf it is not possible to install the crankshaft
pulley securing bolt, correct the engine timing.
2006.0 Fiesta 1212006 G451310en
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