2007 FORD FIESTA engine

303-01 B-I 04 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 04
ASSEMBLY
51. Remove the crankshaft pulley securing bolt. 2. Insert the alignment tool supplied, so that it
is hooked in the crankshaft pulley teeth.
I
52. Remove the special tool.
53. Install the cylinder block lower blanking
plug9
54. N0TE:When installing a new crankshaft
pulley or engine front cover, the crankshaft
position
(CKP) sensor must be aligned
using the alignment tool supplied with the
new component.
N0TE:Do not tighten the bolts at this stage.
Align the CKP sensor.
1.
Loosen the CKP sensor retaining bolts.
55. Install the CKP sensor.
I. Tighten the CKP sensor retaining bolts.
2. Remove the alignment tool.
56. Install the coolant pump pulley.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 05 Engine - 2.OL Duratec-HE (M14) 303-01 B-105 -- -
ASSEMBLY
57. Install the accessory drive belt idler pulley. Tighten the bolts in the sequence shown.
58. 1 nstall the accessory drive belt tensioner. 61 Install the evaporative emission (EVAP)
valve support bracket.
59. Apply a small bead of sealant to the areas
as shown.
62. Using the special tool, install the spark
plugs.
60. N0TE:lnstall a new valve cover gasket if
necessary.
Install the valve cover.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 06 Engine - 2.OL Duratec-HE (M14) 303-01 B-106
ASSEMBLY
63. Using the special tool, connect the spark 66. Connect the positive crankcase ventilation
plug electrical connectors.
(PCV) hose to the intake manifold.
{-
64. Install the power steering pump. 67. Install the intake manifold.
65. Using the special tool, install the coolant 68. Install the oil level indicator tube and oil
hoses. level indicator.
69. N0TE:lnstall a new exhaust manifold
gasket.
N0TE:Do not tighten the exhaust manifold
retaining nuts at this stage.
2006.0 Fiesta 1212006 G451310en
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303-01 B-107 Engine - 2.OL Duratec-HE (M14) 303-01 B-107
ASSEMBLY
Install the exhaust manifold.
i
72. Attach the starter motor electrical
connector to the intake manifold.
70, Install the exhaust manifold lower retaining
bolts.
73. Connect the intake manifold runner control
(IMRC) electrical connector.
71. Connect the manifold absolute pressure
(MAP) sensor electrical connector. 74.
Connect the throttle body
(TB) electrical
connector.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I08 Engine - 2.OL Duratec-HE (M14) 303-01 B-108
ASSEMBLY
75. Connect the heated oxygen (HZOS) sensor 78. Connect the exhaust gas recirculation
electrical connector. (EGR)
valve electrical connector.
('
76. Connect the engine coolant temperature 79. Connect the camshaft position (CMP)
(ECT) sensor electrical connector. sensor electrical connector.
77. Connect the electronic ignition (El) 80.
Connect the fuel injector electrical
electrical connector. connectors.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 09 Engine - 2.OL Duratec-HE (M14) 303-01 B-109
81. Connect the oil pressure switch electrical
85. Using the special tool and an engine hoist,
connector. support the engine.
i
ASSEMBLY
82. Connect the knock sensor (KS) electrical
86. Remove the special tools.
connector.
87. Install the generator.
83. Attach the engine wiring harness bracket
to the intake manifold.
84. Fill the engine with engine oil.
For additional information, refer to:
I I Specifications (303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1z/zoo6 G451310en
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303-01 B-I 10 Engine - 2.OL Duratec-HE (M14) 303101 B-110
ASSEMBLY
88. Connect the crankshaft position (CKP) 91. Connect
the generator electrical connector.
sensor electrical connector.
89. Install the exhaust manifold lower heat
shield.
90. Install the exhaust manifold upper heat
shield.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I11 Engine - 2.OL Duratec-HE (M14) 303-01 B-111
INSTALLATION
Engine
i Special Tool(s)
I
I Remover/lnstaller, Hose
General Equipment
I Workshop table 1
I Securing straps I
I Engine hoist I --
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. N0TE:Using suitable retaining straps, secure
the engine on the workshop table.
Support the engine with wooden blocks.
2. Install the transaxle.
3. Install the transaxle upper retaining bolts.
4. Install the transaxle left-hand retaining bolts.
5. Install the transaxle right-hand retaining
bolts.
2006.0 Fiesta 1212006 ~451291 en
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