2007 FORD FIESTA timing belt

Engine - I .25L Duratec-1 6V (Sigma)llm4L
303-01A-45 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-45
IN-VEHICLE REPAIR
lnstall the engine front mount.
27. Remove the
trolley jack.
28. Attach the generator.
1. lnstall the stud and nut.
2. lnstall the bolt.
3. Tighten the bolt.
31. lnstall the timing belt upper cover retaining
bolts.
32. N0TE:Do not tighten the coolant pump
pulley retaining bolts at this stage.
lnstall the coolant pump pulley.
I 33. lnstall the accessory drive belt.
29. Connect the generator electrical connector.
For additional information, refer to:
Accessory Drive
Belt - 1.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive,
Removal and
Installation).
30. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
2006.0 Fiesta 1212006 GI 83738en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
27. Remove the exhaust manifold upper heat
shield 30.
Detach the oil level indicator tube from the
intake manifold.
f
28. Detach the exhaust manifold and position
31. CAUTIONS:
it to one side. A~he cylinder head must have cooled to
Discard the nuts and the exhaust manifold below 30°C before removal.
gasket.
A~osition the cylinder head on a soft
surface.
A~emove the cylinder head bolts in the
sequence shown.
Using the special tool, remove the cylinder
-
head bolts.
Discard the cylinder head gasket.
29. Remove the timing belt rear cover (engine
shown removed for clarity).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 A-59 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-59
IN-VEHICLE REPAIR
installation 2. Attach the oil level indicator tube to the
intake manifold.
! ACAUTION:T~~ thickness of the new
cylinder head gasket must be the same as
that of the old one (hole marked).
N0TE:lnstall a new cylinder head gasket.
N0TE:Position the cylinder head into the two guide
sleeves.
Using the special tool, install the cylinder
head.
Tighten the cylinder head bolts in the
sequence shown in three stages.
Stagel: 15Nm.
Stage 2: 30 Nm.
Stage 3: 90 degrees. 3. Install the timing belt rear cover (engine
shown removed for clarity).
4. N0TE:lnstall a new exhaust manifold gasket
and new exhaust manifold retaining nuts.
N0TE:Do not fully tighten the nuts and bolt at this
stage.
Install the exhaust manifold.
5. Tighten the exhaust manifold upper retaining
nuts and bolt in the sequence shown in two
stages.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-01 A-66 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma) 303-01 A-66
IN-VEHICLE REPAIR
Oil Pump(21 714 0)
Special Tool(s)
Removal
1. Remove the timing belt.
For additional information, refer to Timing
Belt in this section.
2. Remove the crankshaft timing belt pulley.
3. Detach the air conditioning (AIC) compressor
from the cylinder block and position
it to one
side.
4. Remove the oil pan.
For additional information, refer to Oil Pan
in this section.
5. Detach the oil pick-up tube from the oil pump
and remove the oil pump (engine shown
removed for clarity).
Discard the gaskets.
Remove and discard the crankshaft front oil
seal.
Installation
1. N0TE:lnstall a new oil pump gasket.
Install the oil pump (engine shown removed
for clarity).
2. N0TE:lnstall a new oil pump intake pipe
gasket.
2006.0 Fiesta 1212006 GI 83742en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 A-67 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-67
IN-VEHICLE REPAIR
Attach the oil pick-up tube to the oil pump 6. Install the crankshaft timing belt pulley.
(engine shown removed for clarity).
7. Install the timing belt.
3. N0TE:lnstall a new crankshaft front oil seal.
For additional information, refer to Timing
Using the special tool, install the crankshaft Belt
in this section.
front oil seal.
4. Install the oil pan.
For additional information, refer to Oil Pan
in this section.
5. Attach the air conditioning (AIC) compressor
to the cylinder block.
2006.0 Fiesta 1212006 GI 83742en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DISASSEMBLY
Engine(21 134 8)
Special Tool(s)
I I Slide Hammer I
I I Universal Flange Holding I
I I Locking Tool, Flywheel
21167
Mounting Stand
303-435 (2 1 -1 87)
Socket, Cylinder Head Bolt
303-392 (21 -1 67)
Mounting Bracket for 303-435
303-435-06 (21 -031
B)
I I Socket, Spark Plug
Special
Tool(s)
Adapter
for 205-047
303-633 (2 1 -227)
0 0
0 ES21212
Locking Tool, Timing Belt
Tensioner
303-1 054
Mounting Plate for
303-435-06
303-435-1 4A (21 -2 12A)
General Equipment
I Securing straps I
I Engine hoist I
I Oil filter strap wrench I
All vehicles
1. Remove the engine wiring harness.
2006.0 Fiesta 1212006 GI 54224en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DISASSEMBLY
14. Remove the timing belt upper cover.
15. Remove the engine front mount bracket.
16. Remove the fuel supply and return lines.
17. Disconnect the spark plug electrical
connectors and detach the wires from the
valve cover.
18. Remove the valve cover.
2006.0 Fiesta 121~006 GI 54224en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A199 Duratec-1 6V (Sigma)/Il6L Duratec-1 6V (Sigma) 303-01 A199
DISASSEMBLY
19. Using the special tool, remove the spark 23. Remove the timing belt lower cover.
plugs.
I i
Engines with eccentric cam timing belt
20. Set the crankshaft to approximately 20 tensioner
degrees before TDC. 24. Slacken the timing belt tensioner and
21. Using the special tool, lock the crankshaft. remove
the timing belt.
22. Remove the crankshaft pulley.
Discard the bolt.
Discard the timing belt.
25. Remove the timing belt tensioner.
Engines with slotted bracket timing belt
tensioner
26. Remove the timing belt tensioner and the
timing belt.
2006.0 Fiesta 1212006 G 1 54224en
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