2007 FORD FIESTA hose

Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
REMOVAL AND INSTALLATION
32. Lower the vehicle.
36. Connect the transaxle breather hose.
33. Connect the vehicle speed sensor (VSS)
electrical connector.
34. Connect the transmission range (TR)
sensor electrical connector.
35. Connect the transaxle wiring harness
electrical connector. 37. Connect
the turbine shaft speed (TSS)
sensor electrical connector.
I I
38. Attach the ground cable to the transaxle.
2006.0 Fiesta 1212006 G371506en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-0213 (AW81-40) 307-02-3
DESCRIPTION AND OPERATION
Transaxle Cooling
Cooling circuit
I I
Item Description
I 1 I Transmission fluid cooler I
11 To the transmission fluid cooler I
1 3 1 From the transmission fluid cooler I
ml~ed markings I
1 5 I Yellow markings I
1 7 1 Black markings I
The transmission fluid cooler is positioned in front item Description
of the radiator. I 1 I Quick-release coupling
The quick-release couplings are colour-coded to The
bumper needs to be disassembled in order to
prevent them from being mixed up. remove
the transmission fluid cooler.
It is
connected to the transmission by means of
two hose lines with quick-release couplings.
To release the quick-release couplings, first press
the quick-release coupling together and press it
towards the radiator or transmission connector and
then pull it back to release it.
2006.0 Fiesta IZIZOO~ G357356en
2
. -
Colour coding
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308-02-7 Clutch Controls 308-02-7
REMOVAL AND INSTALLATION
Clutch Master Cylinder(l6 856 0) /
Removal 4. Remove the battery tray. For additional
information, refer to:
CAUTI0N:H brake fluid is spilt on the
paintwork, the affected area must be Battery
Tray (41 4-01, Removal and
immediately washed down with cold water. Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
All vehicles Battery, Mounting and Cables, Removal
and Installation).
Left-hand drive vehicles
1. Using a suitable syringe, remove brake fluid
from the brake fluid reservoir until the brake All vehicles
fluid level is at the MIN mark.
5. N0TE:Plug the brake fluid reservoir to
prevent
fluid loss or dirt ingress. Right-hand drive vehicles Disconnect the clutch master cylinder supply 2. Remove the air cleaner. For additional hose from the brake fluid reservoir.
information, refer to: (303-1 2 Intake Air
Distribution and Filtering)
Push the clip to release the clutch master
cylinder supply hose.
3. Disconnect the two vacuum hoses.
6. Remove the clutch master cylinder supply
Detach the vacuum hoses from the battery hose.
clamp clip. Release the clutch master cylinder supply
hose retaining clip.
Allow the fluid to drain into a suitable
container.
Air Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-I 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
(, I Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and
Installation),
Air Cleaner - 1.6L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation).
7. N0TE:Plug the clutch slave cylinder supply
line to prevent fluid loss or dirt ingress.
1
2006.0 Fiesta 1212006 GI 52706en
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308-02-9 Clutch Controls 308-02-9
REMOVAL AND INSTALLATION
2. N0TE:lnstall the clutch master cylinder and
2. Install the clutch pedal return spring. Install the clutch slave cylinder supply line
the clutch pedal as an assembly: 5. Connect the clutch master cylinder supply
lnstall the clutch master cylinder and the hose
to the clutch master cylinder.
clutch pedal assembly.
Install the clutch master cylinder supply hose
I
Rotate the clutch master cylinder and the retaining
clip. I I
retaining clip. I I
clutch pedal assembly clockwise.
lnstall the pedal pivot shaft.
3. lnstall the clutch master cylinder retaining
bolts.
4. Connect the clutch slave cylinder supply line
to the clutch master cylinder.
6. Connect the clutch master cylinder supply
hose to the brake fluid reservoir.
2006.0 Fiesta 1212006 GI 52706en
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308-02-1 0 Clutch Controls 308-02-1 0
REMOVAL AND INSTALLATION
7. Bleed the clutch system. For additional
information, refer to: (308-00 Manual
Transmission/Transaxle and Clutch - General
Information)
Clutch System Bleeding (General
Procedures),
Clutch System Bleeding - Vehicles With:
Automated Gearshift
(General Procedures).
Left-hand drive vehicles
8. Install the battery tray. For additional
information, refer to:
Battery Tray (414-01,
Removal and
Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and
Cables, Removal
and Installation).
9. Connect the two vacuum hoses.
Attach the vacuum hoses to the battery
clamp clip.
Right-hand drive vehicles
10. Install the air cleaner. For additional
information, refer to: (303-12 Intake Air
Distribution and
Filtering)
Air Cleaner - 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and lnstallation).
2006.0 Fiesta 12/2006 GI 52706en
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31 0-00-1 0 Fuel System - General Information 31 0-00-1 0
GENERALPROCEDURES
Fuel System Pressure Check - 2.OL Duratec-HE (M14)
Special Tool(s)
I Test Hose for 31 0-025
I I Test Hose for 31 0-025 1
General Equipment 1
Disconnect the fuel supply line from the fuel(
rail.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
Irn AWARNING:D~ not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
Failure to follow these instructions may result
in personal injury.
Release the fuel system pressure.
For additional information, refer to: Fuel
- System Pressure Release (310-00 Fuel
System
- General Information, General
Procedures).
2. Remove the air cleaner assembly.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3.
N0TE:Fuel supply line connectors are white
or are identified by a white band. Fuel return
line connectors are red or are identified by
a red band.
5. Connect the special tool to the fuel rail fuel
supply line.
- - -- - - -
2006.0 Fiesta 1212006 G461172en
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