2007 FORD F650 engine

Seating and Safety Restraints 68
Seating 68
Safety restraints 74
Child restraints 83
Driving 91
Starting 91
Brakes 99
Air suspension 119
Transmission operation 121
Vehicle loading 134
Roadside Emergencies 140
Hazard flasher switch 141
Fuses and relays 141
Jump starting 148
Wrecker towing 152
Customer Assistance 156
Getting assistance outside the U.S. and Canada 158
Ordering additional owner’s literature 159
Reporting safety defects (U.S. only) 159
Cleaning 160
Cleaning your vehicle 160
Repairing paint chips 160
Underbody preservation 163
Maintenance and Specifications 165
Hood 173
Engine oil 176
Battery 179
Engine Coolant 181
Fuel information 189
Lubricant specifications 214
Refill capacities 227
Table of Contents
2
2007 F-650/750(f67)
Supplement
USA (fus)

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Mexico: www.ford.com.mx
•In Australia: www.ford.com.au
Additional owner information is given in separate publications.
ThisOwner’s Guidedescribes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on theOwner’s Guidewhen reselling the vehicle. It
is an integral part of the vehicle.
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
4

SPECIAL NOTICES
Emission warranty
The New Truck Limited Warranty includes Basic Coverage, Corrosion
Coverage, Frame Coverage, Federal Emissions Defect Warranty and
California Defects Warranty. For a detailed description of what is covered
and what is not covered, refer to theWarranty Guidethat is provided
to you along with yourOwner’s Guide.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
6

Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
9

To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note:Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oil level:Use the engine oil dipstick to verify that the
engine oil level is between the ADD and
OPERATING RANGE marks.
Engine coolant
level:Look through the plastic reservoir or the clear
sight glass on the reservoir, depending upon
vehicle equipment, and make sure the fluid is
within the minimum and maximum fluid level
range as marked on the reservoir.Do not
remove pressure cap until the coolant has
cooled.
Power steering fluid:Verify that the fluid level is between the
proper operating range Refer toPower
steering fluidin theMaintenance and
Specificationschapter.
Brake fluid (master
cylinder):Remove the master cylinder caps and inspect
the fluid level. The full mark is at the bottom
of the opening of the port ring.
Hydraulic clutch
fluid:Check for adequate amount of hydraulic clutch
fluid. Fluid level should be at the step of the
reservoir; refer toClutch fluid/linkage
adjustmentsin theMaintenance and
Specificationschapter.
Belts (Fan,
alternator, water
pump and A/C
compressor):Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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Engine compartment (with engine stopped)
Any leaks:Check for signs of fluid puddles, dripping fluid
on the ground under the engine or the
underside of the engine.
HVAC air inlet:Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
HVAC fresh air filter
(if equipped):Periodically check the HVAC fresh air filter for
cleanliness.
Exercise great caution when working on vehicle equipped with
an automatic fan clutch. The fan starts in motion only after the
engine coolant reaches a predetermined temperature or the refrigerant
pressure (if equipped with air conditioning) reaches a predetermined
setting. The fan will start at this point with no advance warning. Never
reach near, or permit objects to protrude into, the fan blade radius
while the engine is running as this could result in vehicle damage,
personal injury or death.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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Engine starting (parking brake applied)
Safety/Emergency
equipment:Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:Verify the parking brake is set. Depress the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral).
When the WAIT TO START indicator light in
the instrument cluster turns off, turn the key
to START.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi (483
kPa) (or more). Let the air pressure build to
governed cut-out pressure, which should occur
between 115–130 psi (793–896 kPa).
Accelerator:Depress the accelerator and verify that it
operates smoothly without any binding or
irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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Engine starting (parking brake applied)
Ammeter/Voltmeter:Check the gauge to see if the alternator is
charging.
Steering linkage
free play:Check for excessive free play in the steering
linkages. The steering wheel should have less
than two inches (five cm) of free play at rim
of steering wheel.
Hydraulic brake
check:When the engine is off, the pump will turn on
if the brake pedal is applied, or if the ignition
is turned to the ON position.
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the air compressor or governor
cut-out pressure (approximately 120 psi [827
kPa]).
2. Cut-off the engine and turn the key back to
ON, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Depress and hold the brake pedal with 90
psi (621 kPa) or more and make sure there is
no more than a 3 psi (21 kPa) per minute
leak. For combination vehicles, no more than 4
psi (28 kPa) per minute.
5. Pump the brake pedal to deplete the system
air pressure. The warning light and chime
should activate 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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