2007 FORD F650 light

Introduction 4
Safety and environment protection 5
Symbol glossary 8
Vehicle Inspection Guide 11
Instrument Cluster 22
Warning lights and chimes 22
Gauges 27
Entertainment Systems 32
AM/FM stereo 32
AM/FM stereo cassette with CD 38
AM/FM stereo with in-dash six CD 43
Climate Controls 49
Heater only 49
Manual heating and air conditioning 50
Lights 52
Headlamps 52
Turn signal control 53
Interior lamps 54
Bulb replacement 54
Driver Controls 58
Windshield wiper/washer control 58
Steering wheel adjustment 58
Power windows 59
Mirrors 61
Speed control 63
Locks and Security 67
Keys 67
Locks 67
Table of Contents
1
2007 F-650/750(f67)
Supplement
USA(fus)

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
5

VEHICLE SYMBOL GLOSSARY
These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
8

Engine starting (parking brake applied)
Safety/Emergency
equipment:Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:Verify the parking brake is set. Depress the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral).
When the WAIT TO START indicator light in
the instrument cluster turns off, turn the key
to START.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi (483
kPa) (or more). Let the air pressure build to
governed cut-out pressure, which should occur
between 115–130 psi (793–896 kPa).
Accelerator:Depress the accelerator and verify that it
operates smoothly without any binding or
irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
13

Engine starting (parking brake applied)
Ammeter/Voltmeter:Check the gauge to see if the alternator is
charging.
Steering linkage
free play:Check for excessive free play in the steering
linkages. The steering wheel should have less
than two inches (five cm) of free play at rim
of steering wheel.
Hydraulic brake
check:When the engine is off, the pump will turn on
if the brake pedal is applied, or if the ignition
is turned to the ON position.
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the air compressor or governor
cut-out pressure (approximately 120 psi [827
kPa]).
2. Cut-off the engine and turn the key back to
ON, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Depress and hold the brake pedal with 90
psi (621 kPa) or more and make sure there is
no more than a 3 psi (21 kPa) per minute
leak. For combination vehicles, no more than 4
psi (28 kPa) per minute.
5. Pump the brake pedal to deplete the system
air pressure. The warning light and chime
should activate 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
14

Engine starting (parking brake applied)
Parking brake:Check that the parking brake will hold the
vehicle by gently trying to pull forward with
the parking brake applied.
Automatic
transmission fluid:With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluidin theMaintenance and
Specificationschapter.
Front of vehicle
Lights:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken.
Steering gear:Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage:Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks:Front and rear tow hooks should be inspected
for damage or loose mounting. This is
particularly important on vehicles where tow
hooks are frequently used.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
15

Underbody of vehicle
Frame:Check for cracks or bends in longitudinal
frame members. Make sure there are no loose,
cracked, bent, broken or missing
crossmembers or crossmember fasteners.
Maintain adequate clearance between all parts of the exhaust
system and all hoses, wires and lines for engine cooling, brake
system, fuel system, power steering system and electrical system, Heat
damage to hoses, wires or lines may cause vehicle malfunction that
could result in property damage, personal injury or death.
Rear of vehicle
Air/Electric lines:Make sure that air hoses are not cut, cracked,
chafed or worn. Listen for audible air leaks,
Make sure air and electrical lines are not
tangled, crimped or pinched or being dragged
against any truck parts. Electrical line
insulation should not be cut, cracked, chafed
or worn. None of the air or electrical line
should be spliced or taped. Check for
corrosion on pins and in electrical sockets to
ensure continuity and reduced heat build-up
potential.
Deck plate:Make sure deck plate is clean, securely bolted
to the frame and clear of loose objects.
Signal/Brake lights:Make sure both brake lights illuminate when
the brake pedal is applied. Also, make sure
each signal flashes. Make sure that four-way
flashers work properly.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
18

Rear of vehicle
Lights, reflectors:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken. Rear
running lights must be checked separately
from signal, flasher and brake lights.
Tractor - coupling system
Mounting bolts:Check for loose or missing mounting brackets,
clamps, bolts or nuts. Both fifth wheel and
slide mounting must be solidly attached.
Platform:Check for cracks or breaks in the platform
structure.
Safety latch:Make sure safety latch is engaged.
Release arm:Make sure safety latch is in the engaged
position and that any safety latch is in place.
Kingpin/Apron:Make sure kingpin is not bent or worn. Also
make sure that the apron lies flat on the fifth
wheel skid plate and that the visible part of
the apron is not bent, worn, cracked or
broken.
Rear springs
Springs:Check for broken or shifted leaves or leaves
that are in contact, or nearly contacting a tire,
rim, brake drum, frame or body components.
Check for missing or broken leaves in the leaf
spring.
Spring mounts:Check for cracked or broken spring hangers,
broken, missing or loose bolts, missing or
damaged bushings, broken, loose or missing
axle mounting parts.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
19