2007 DODGE POWER WAGON Owners Manual

CAUTION!
Be careful not to pull the Winch Cable Collar
through the rollers. Watch and listen to Winch for
proper snugness.
1. Inspect the winch, winch mount, and wire rope for
damage. Do not use the winch if the mount is loose or
rope shows excessive wear or damage.
2. Put on gloves.
3. Disengage clutch to allow free spooling of the winch
drum, rotate the clutch lever on the winch to disengage.
Freespooling conserves battery power.
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4. Free the winch hook and attach hook strap. Free the
winch hook from its anchor point. Attach hook strap to
the hook (if not attached).
5. Pull wire to anchor point. Pull out enough wire rope to
reach your anchor point. Be sure to keep a certain amount
of tension on the wire as it can become twisted and
Free Spool
Hook Strap
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over-wrap when slackened, leading to wire rope damage.
To prevent losing the end, hold the hook strap while you
work.
6. Secure to the anchor point. Once you've established
your anchor point, secure the tree-trunk protector or
choker-chain around the object.
CAUTION!
Always be certain the anchor you select will with-
stand the load.
Tree Trunk Protector
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NOTE: How to choose an anchor point:A secure
anchor is critical to winching operations. An anchor must
be strong enough to hold while winching. Natural an-
chors include trees, stumps and rocks. Hook the cable as
low as possible. If no natural anchors are available when
recovering another vehicle, your vehicle becomes the
anchor point. In this case, be sure to put the transmission
in neutral, apply the hand brake and block its wheels to
prevent your vehicle from moving. Ideally, you'll want
an anchor point that will enable you to pull straight in the
direction the vehicle will move. This allows the wire rope
to wind tightly and evenly onto the spooling drum. An
anchor point as far away as possible will provide the
winch with its greatest pulling power.
7. Attach the Clevis/D-shackle and Tree Trunk Protector.
Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn).8. Lock the clutch. Lock the winch drum by rotating the
clutch lever on the winch to engage.
NOTE:Always ensure the clutch is fully engaged or
disengaged.
Clevis/D-Shackles
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9. Connect the remote control to the winch control box,
located behind the front bumper. Be careful not to let the
remote control cord dangle in front of the winch. If you
choose to control the winch from inside your vehicle,
always pass the remote through a window to avoid
pinching the cord in the door. Always disconnect the
remote control when not in use.10. Put wire rope under tension. Using the remote con-
trol switch, slowly wind the wire rope until no slack
remains. Once the wire rope is under tension, stand well
clear and never step over it.
11. Check your anchor. Make sure all connections are
secured and free of debris before continuing with the
winching procedure.
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12. Check wire rope. The wire rope should be neatly
wound around the spooling drum. Improper winding
can cause damage to the wire rope.13. In certain situations you
may decide to throw a heavy
blanket or similar object over
the wire rope. A heavy blan-
ket can absorb energy should
the wire rope break. Place it
on the wire rope midway be-
tween the winch and the an-
chor point. Do this before the
wire rope is put under ten-
sion. Do not approach or move the blanket once tension
is applied. Do not allow it to get pulled into the fairlead.
If necessary to move or remove the blanket, slack the
tension on the wire rope first.
14.Establish(no people(zones:Make your intentions
clear. Be sure that everyone in the immediate vicinity
surrounding the winching operation is completely aware
of your intentions before you pull.Declare where the
spectators should not stand - never behind or in front of
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the vehicle and never near the wire rope or snatch
block. Your situation may have other(no people(zones.
15. Begin winching. With the winching vehicles engine
on and light tension already on the wire rope, begin
winching slowly and steadily. Be sure that the wire rope
is winding evenly and tightly around the spooling drum.For additional assistance, the winched vehicle can be
slowly driven while being pulled by the winch. Continue
pulling until the vehicle is on stable ground. If you are
able to drive the vehicle, the winching operation is
complete.
No People Zones
Using The Remote Control
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NOTE:Avoid overheating the winch motor. For ex-
tended winching, stop at reasonable intervals to allow
the winch motor to cool down.
NOTE: What to look for under load:The wire rope
must always spool onto the drum as indicated by the
drum rotation decal on the winch. As you power-in,
make sure the wire rope winds evenly and tightly on the
drum. This prevents the outer wire wraps from drawing
into the inner wraps, binding and damaging the wire
rope. Avoid shock loads by using the control switch
intermittently to take up wire rope slack. Shock loads can
momentarily far exceed the winch and wire rope ratings.
During side pulls the wire rope tends to stack up at oneend of the drum. This stack can become large enough to
cause serious damage to the winch. So, line up pulls as
straight ahead as possible and stop winching if the wire
rope comes close to the tie rods or mounting plate. To fix
an uneven stack, spool out that section of the rope and
reposition it to the opposite end of the drum, which will
free up space for continued winching.
16. Secure vehicle. Once recovery of the vehicle is com-
plete, be sure to secure the vehicle's brakes and put the
transmission in9park9(automatic) or9low9gear for
9manual9transmissions. Release tension in the wire rope.
17. Disconnect wire rope. Disconnect from the anchor.
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