Page 341 of 492
CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system. Also a
poorly fitted after-market cap can cause the MIL
(Malfunction Indicator Light) to illuminate, due to
fuel vapors escaping from the system.
CAUTION!
A poorly fitting gas cap may cause the Malfunction
Indicator Light to turn on.
CAUTION!
To avoid fuel spillage and overfilling, do not ªtop
offº the fuel tank after filling.
NOTE:When the fuel nozzle ªclicksº or shuts off, the
fuel tank is full.
WARNING!
²Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
²Never add fuel to the vehicle when the engine is
running. This is in violation of most state and
federal fire regulations and will cause the Mal-
function Indicator Light to turn on.
340 STARTING AND OPERATING
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NOTE:Tighten the gas cap 1/4 turn until you hear one
click. This is an indication that the cap is properly
tightened.
If the gas cap is not tightened properly, the Malfunction
Indicator Light will come on, Be sure the gas cap is
tightened every time the vehicle is refueled.
WARNING!
A fire may result if gasoline is pumped into a
portable container that is inside of a vehicle. You
could be burned. Always place gas containers on the
ground while filling.
Loose Fuel Filler Cap Message
If the vehicles diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrumentcluster. Tighten the gas cap until a ªclickingº sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
message off. If the problem persists, the message will
appear the next time the vehicle is started. This might
indicate a damaged cap. If the problem is detected twice
in a row, the system will turn on the Malfunction
Indicator Light (MIL). Resolving the problem will turn
the MIL light off.
VEHICLE LOADING
Certification Label
As required by National Highway Traffic Safety Admin-
istration Regulations, your vehicle has a certification
label affixed to the driver's side door or pillar.
This label contains the month and year of manufacture,
Gross Vehicle Weight Rating (GVWR), Gross Axle Weight
Rating (GAWR) front and rear, and Vehicle Identification
Number (VIN). A Month-Day-Hour (MDH) number is
STARTING AND OPERATING 341
5
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Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.
The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the frontor rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
Improper weight distributions can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.
CAUTION!
Do not load your vehicle any heavier than the
GVWR or the maximum front and rear GAWR. If
you do, parts on your vehicle can break, or it can
change the way your vehicle handles. This could
cause you to lose control. Also overloading can
shorten the life of your vehicle.
STARTING AND OPERATING 343
5
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MAINTAINING YOUR VEHICLE
CONTENTS
mEngine CompartmentÐ 5.7L...............384
mOnboard Diagnostic System (OBD II).........385
NLoose Fuel Filler Cap Message............385
mEmissions Inspection And Maintenance
Programs............................386
mReplacement Parts......................387
mDealer Service.........................388
mMaintenance Procedures..................388
NEngine Oil..........................389NEngine Oil Filter......................392
NDrive Belts Ð Check Condition And Tension . . 393
NSpark Plugs.........................393
NSpark Plug Wires Ð If Equipped..........393
NEngine Air Cleaner Filter................393
NEngine Fuel Filter.....................394
NCatalytic Converter....................394
NEmission-Related Components............396
NMaintenance Free Battery................396
7
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ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicles diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a ªclickingº sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
MAINTAINING YOUR VEHICLE 385
7
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engine air cleaner, the crankcase inlet air cleaner and the
crankcase ventilation system. Make sure that these units
are clean at all times. This will tend to reduce to a
minimum the amount of abrasive material that may enter
the engine.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacture only
recommends engine oils that are API certified and meet
the requirements of DaimlerChrysler Material Standard
MS-6395. Use Mopar or an equivalent oil meeting the
specification MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
There is a symbol to aid you in selecting the proper
engine oil.This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacture only recommends
API Certified engine oils.
Engine Oil Viscosity (SAE Grade)
For trucks with a 5.7L engine operating under a gross
combined weight rating of 14,000 lbs. or greater, SAE
5W-30 engine oil is recommended for all operating
temperatures. For all other trucks with a 5.7L engine,
operating under a gross weight rating less than 14,000
lbs. SAE 5W-20 engine oil is recommended for all
operating temperatures. This engine oil improves low
temperature starting and vehicle fuel economy. Your
engine oil filler cap also shows the recommended
engine oil viscosity for your vehicle
MAINTAINING YOUR VEHICLE 391
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Page 442 of 492
FLUIDS AND CAPACITIES
U.S. Metric
Fuel
5.7L, 89 Octane
2500 Shortbed Models 34 gal. 128L
2500 Longbed Models 35 gal. 132L
Engine Oil (with filter)
5.7L Engine V-8 (SAE 5W-20, API Certified). For trucks
operating under a gross combined weight ratingless
than 14,000 lbs.7.0 qts. 6.6L
5.7L Engine V-8 (SAE 5W-30, API Certified). For trucks
operating under a gross combined weight rating
greaterthan 14,000 lbs.7.0 qts. 6.6L
Cooling System
5.7L (MopartAntifreeze/Coolant 5 Year/100,000 Mile
Formula)18.7 qts. 17.7L
MAINTAINING YOUR VEHICLE 441
7
Page 479 of 492

Block Heater......................... 249
Break-In Recommendations................ 70
Compartment Identification............... 384
Coolant (Antifreeze).................... 442
Exhaust Gas Caution.................... 339
Flooded, Starting...................... 246
Fuel Requirements..................... 441
Oil ...........................389,441,442
Oil Filler Cap......................... 391
Oil Selection.......................391,441
Oil Synthetic......................... 392
Temperature Gauge..................... 175
Equipment Identification Plate.............. 363
Event Data Recorder...................... 56
Exhaust Gas Caution................163,339,403
Exhaust System...................163,402,403
Exterior Lighting........................ 120
Fabric Care............................ 423Filters
Air Cleaner........................393,417
Engine Fuel.......................... 394
Engine Oil........................392,442
Engine Oil Disposal.................... 392
Flashers
Turn Signal.......................... 123
Flat Tire Stowage.....................368,374
Flooded Engine Starting................... 246
Fluid, Brake........................... 443
Fluid Capacities......................... 441
Fluid Level Checks
Automatic Transmission................. 413
Power Steering........................ 398
Fluids, Lubricants and Genuine Parts.......... 442
Fog Lights.......................122,179,440
Fold Flat Load Floor..................... 155
Four Wheel Drive....................... 258
Four-Way Hazard Flasher.................. 366
478 INDEX