Page 62 of 444

4-3
1. Neutral indicator light “N”
2. Coolant temperature warning light “ ”
1. Témoin de point mort “N”
2. Témoin d’avvertissement de la température du liquide de
refroidissement “ ”
1. Luz de control de punto muerto “N”
2. Luz de aviso de la temperatura del refrigerante “ ”
EBU08020
Indicator and warning lights
EBU06030
Neutral indicator light “N”
This indicator light comes on when the transmis-
sion is in neutral.
EBU13850
Coolant temperature warning light “ ”
When the coolant temperature reaches a speci-
fied level, this light comes on to warn that the
coolant temperature is too hot. If the light comes
on during operation, stop the engine as soon as
it is safe to do so and allow the engine to cool
down for about 10 minutes.
The electrical circuit of the warning light can be
checked according to the following procedures.
1. Set the engine stop switch to “RUN” and
turn the key to “ON”.
2. Shift the transmission into the neutral posi-
tion or pull the clutch lever.
5TG-9-62 4 5/12/05 5:18 PM Page 4-3
Page 112 of 444

5-1
EBU01130
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brake9Check operation lever, free play, fluid level and fluid leakage. 5-7–5-11, 8-81,
9Fill with DOT 4 brake fluid if necessary. 8-85–8-91
Rear brake9Check operation, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-83–8-89, 8-93
Clutch9Check operation, condition and lever free play. 8-103
Parking brake9Check operation, condition and cable length. 8-97–8-99
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-13–5-15
Engine oil9Check oil level.
9Fill with oil if necessary.5-17, 8-25–8-41
Coolant reservoir 9Check coolant level in reservoir.
9Fill with coolant if necessary.5-19–5-21, 8-43–8-53
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-21, 8-105–8-113
Throttle9Check for proper throttle cable operation and free play. 5-21, 8-79
Wheels and tires9Check tire pressure, wear and damage. 5-23–5-29, 8-125–8-127
Fittings and fasteners9Check all fittings and fasteners. 5-29
Lights and switches9Check for proper operation. 5-29, 8-99, 8-137–8-141
5TG-9-62 5-6 5/13/05 1:45 PM Page 5-1
Page 130 of 444
5-19
EBU13160
Coolant
Check the coolant level in the coolant reservoir
when the engine is cold. (The coolant level will
vary with engine temperature.) The coolant level
is satisfactory if it is between the minimum and
maximum level marks on the coolant reservoir. If
the coolant level is at or below the minimum
level mark, add distilled water to bring the level
up to the maximum level mark. Change the
coolant every two years. (See pages 8-43–8-53
for details.)
cC
Hard water or salt water is harmful to the
engine. You may use soft water if you cannot
get distilled water.
Coolant reservoir capacity
(up to the maximum level mark):
0.29 L
5TG-9-62 5-6 5/13/05 1:45 PM Page 5-19
Page 300 of 444
8-43
EBU10151
Cooling system
1. Check the coolant level in the coolant
reservoir when the engine is cold as the
coolant level will vary with engine tempera-
ture.
NOTE:
The coolant should be between the minimum
and maximum level marks.
2. If the coolant is at or below the minimum
level mark, remove the coolant reservoir
cap, and then add coolant or distilled water
to raise it to the specified level.
cC
Hard water or salt water is harmful to the
engine. You may use soft water if you can’t
get distilled water.
Coolant reservoir capacity
(up to the maximum level mark):
0.25 L
1. Maximum level mark 2. Minimum level mark
3. Coolant reservoir 4. Coolant reservoir cap
1. Repère maximum 2. Repère minimum
3. Vase d’expansion
4. Bouchon du vase d’expansion
1. Marca de máximo 2. Marca de mínimo
3. Depósito de refrigerante
4. Tapa del depósito de refrigerante
5TG-9-62 8 5/13/05 1:48 PM Page 8-43
Page 304 of 444
8-47
EBU14130
Changing the coolant
w
Wait for the engine and radiator to cool
before removing the radiator cap. You could
be burned by hot fluid and steam blown out
under pressure. Always put a thick rag over
the cap when opening. Allow any remaining
pressure to escape before completely
removing the cap.
1. Place the ATV on a level surface.
2. Remove panel A. (See page 8-19 for panel
removal and installation procedures.)
3. Place a container under the engine, and
then remove the coolant drain bolt. (Use a
trough or a similar object as shown.)
4. Remove the radiator cap.
1. Coolant drain bolt (×2) 2. Trough1. Boulon de vidange du liquide de refroidissement (×2)
2. Feuille de papier pliée comme illustré
1. Perno de drenaje de refrigerante (×2)
2. Elemento de paso
1. Radiator cap
1. Bouchon de radiateur1. Tapa del radiador
5TG-9-62 8 5/13/05 1:48 PM Page 8-47
Page 306 of 444
8-49
5. Remove the coolant reservoir by removing
the bolts.
6. Remove the coolant reservoir cap, and
then turn the coolant reservoir upside
down to empty it.
7. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
8. Install the coolant reservoir by installing the
bolts.
9. Replace the coolant drain bolt washer if it
is damaged, and then tighten the coolant
drain bolt to the specified torque.
10. Pour the recommended coolant into the
radiator until it is full.
11. Pour the recommended coolant into the
coolant reservoir to the maximum level
mark.
1. Coolant reservoir cap
2. Coolant reservoir 3. Bolt (×2)
1. Bouchon de vase d’expansion
2. Vase d’expansion 3. Boulon (×2)1. Tapa del depósito de refrigerante
2. Depósito de refrigerante 3. Perno (×2)
Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m0kgf)
5TG-9-62 8 5/13/05 1:48 PM Page 8-49
Page 308 of 444
8-51
Recommended antifreeze:
High quality ethylene glycol antifreeze
containing corrosion inhibitors for
aluminum engines.
Antifreeze and water mixing ratio:
1:1
Total amount:
1.30 L
Coolant reservoir capacity
(up to the maximum level mark):
0.29 L
5TG-9-62 8 5/13/05 1:48 PM Page 8-51
Page 310 of 444
8-53
cC
Hard water or salt water is harmful to the
engine. You may use soft water if you cannot
get distilled water.
12. Install the radiator cap and the coolant
reservoir cap.
13. Start the engine and let it idle for several
minutes. Stop the engine, and then check
the coolant level in the radiator. If it is low,
add more coolant until it reaches the top of
the radiator.
14. Check the coolant level in the reservoir. If it
is low, add coolant to the maximum level
mark.
15. Start the engine and then check for coolant
leakage.
NOTE:
If any leakage is found, have a Yamaha dealer
check the cooling system.
16. Install the panel.
5TG-9-62 8 5/13/05 1:48 PM Page 8-53