Page 14 of 444

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..................1-1
SAFETY INFORMATION ..................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ............................... 3-1
Identification number records ............. 3-3
Key identification number ................... 3-5
Vehicle identification number ............. 3-5
Model label ......................................... 3-7
CONTROL FUNCTIONS ...................... 4-1
Main switch ......................................... 4-1
Indicator and warning lights ................ 4-3
Handlebar switches ............................ 4-7
Throttle lever .................................... 4-11
Speed limiter .................................... 4-13
Clutch lever ...................................... 4-15
Brake lever ....................................... 4-17Brake pedal ...................................... 4-17
Parking brake lever .......................... 4-19
Shift pedal ........................................ 4-21
Fuel tank cap .................................... 4-21
Fuel cock .......................................... 4-23
Starter (choke) ................................... 4-25
Seat .................................................. 4-27
Front shock absorber adjustment ..... 4-29
Rear shock absorber adjustment ..... 4-39
PRE-OPERATION CHECKS ................ 5-1
Front and rear brakes ......................... 5-7
Fuel .................................................. 5-13
Engine oil .......................................... 5-17
Coolant ............................................. 5-19
Chain ................................................ 5-21
Throttle lever .................................... 5-21
Tires ................................................. 5-23
How to measure tire pressure .......... 5-27
Tire wear limit ................................... 5-29
Fittings and fasteners ....................... 5-29
EBU00150
CONTENTS
1
2
3
4
5
5TG-9-62 1-3 5/13/05 10:06 AM Page 12
Page 15 of 444

Lights ................................................ 5-29
Switches ........................................... 5-29
OPERATION ........................................ 6-1
Starting a cold engine ......................... 6-3
Starting a warm engine ...................... 6-9
Warming up ........................................ 6-9
Shifting ............................................. 6-11
To start out and accelerate ............... 6-13
To decelerate ................................... 6-17
Engine break-in ................................ 6-19
Parking ............................................. 6-23
Parking on a slope ............................ 6-25
Accessories and loading .................. 6-29
RIDING YOUR ATV .............................. 7-1
GETTING TO KNOW YOUR ATV ...... 7-3
RIDE WITH CARE AND GOOD
JUDGEMENT ................................... 7-5
BE CAREFUL WHERE YOU RIDE ... 7-27
TURNING YOUR ATV ...................... 7-41CLIMBING UPHILL .......................... 7-47
RIDING DOWNHILL ......................... 7-57
CROSSING A SLOPE .......................7-61
CROSSING THROUGH SHALLOW
WATER .......................................... 7-65
RIDING OVER ROUGH TERRAIN ....7-69
SLIDING AND SKIDDING .................7-71
WHAT TO DO IF ... ...........................7-75
WHAT TO DO ... .............................. 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 8-1
Owner’s manual and tool kit ............... 8-3
PERIODIC MAINTENANCE/
LUBRICATION .................................. 8-7
Panel removal and installation ......... 8-19
Engine oil and oil filter element ........ 8-25
Cooling system ................................. 8-43
Changing the coolant ....................... 8-47
Spark plug inspection ....................... 8-55
Air filter element cleaning ................. 8-67
6
7
8
5TG-9-62 1-3 5/13/05 10:06 AM Page 13
Page 48 of 444
2-17
w
8Always turn off the engine when refueling.
8Do not refuel immediately after the engine
has been running and is still very hot.
8Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling.
Never refuel while smoking or in the vicini-
ty of sparks, open flames, or other
sources of ignition such as the pilot lights
of water heaters and clothes dryers.
Gasoline can catch fire. You could be
burned.
8When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.
8Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
5TG-9-62 1-3 5/13/05 10:06 AM Page 2-17
Page 52 of 444
3-1
EBU00320
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Tail/brake light
2. Fuel tank cap 12. Coolant reservoir
3. Radiator cap 13. Shift pedal
4. Oil filter element 14. Engine oil tank
5. Brake pedal 15. Clutch lever
6. Headlights 16 Handlebar switches
7. Fuel cock 17. Parking brake lever
8. Starter (choke) 18. Main switch
9. Throttle stop screw 19. Throttle lever
10. Fuse 20. Brake lever
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
5TG-9-62 1-3 5/13/05 10:06 AM Page 3-1
Page 62 of 444

4-3
1. Neutral indicator light “N”
2. Coolant temperature warning light “ ”
1. Témoin de point mort “N”
2. Témoin d’avvertissement de la température du liquide de
refroidissement “ ”
1. Luz de control de punto muerto “N”
2. Luz de aviso de la temperatura del refrigerante “ ”
EBU08020
Indicator and warning lights
EBU06030
Neutral indicator light “N”
This indicator light comes on when the transmis-
sion is in neutral.
EBU13850
Coolant temperature warning light “ ”
When the coolant temperature reaches a speci-
fied level, this light comes on to warn that the
coolant temperature is too hot. If the light comes
on during operation, stop the engine as soon as
it is safe to do so and allow the engine to cool
down for about 10 minutes.
The electrical circuit of the warning light can be
checked according to the following procedures.
1. Set the engine stop switch to “RUN” and
turn the key to “ON”.
2. Shift the transmission into the neutral posi-
tion or pull the clutch lever.
5TG-9-62 4 5/12/05 5:18 PM Page 4-3
Page 66 of 444
4-7
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
3. Start switch “START”
1. Contacteur d’éclairage “LIGHTS”
2. Coupe-circuit du moteur “ENG. STOP”
3. Contacteur du démarreur “START”
1. Interruptor de luces “LIGHTS”
2. Interruptor de paro del motor “ENG. STOP”
3. Interruptor de arranque “START”
EBU00530
Handlebar switches
EBU13741
Light switch “LIGHTS”
Set the switch to the “LO” position to turn on the
low beam and the taillight.
Set the switch to the “HI” position to turn on the
high beam and the taillight.
Set the switch to the “OFF” position to turn off all
the lights.
NOTE:
The headlights and the taillight can be turned on
only when the engine is started.
EBU06470
Start switch “START”
The starter motor cranks the engine when this
switch is pushed.
cC
See the starting instructions on page 6-3
prior to starting the engine.
5TG-9-62 4 5/12/05 5:18 PM Page 4-7
Page 67 of 444

4-8
FBU00530
Contacteurs au guidon
FBU13741
Contacteur d’éclairage “LIGHTS”
Placer le contacteur à la position “LO” pour
allumer les feux de croisement et le feu arrière.
Placer le contacteur à la position “HI” pour allu-
mer les feux de route et le feu arrière.
Placer le contacteur sur “OFF” pour éteindre
tous les feux.
N.B.:
Les phares et le feu arrière ne s’allument que
lorsque le moteur tourne.
FBU06470
Contacteur du démarreur “START”
Pour mettre le moteur en marche, enfoncer le
contacteur du démarreur.
fF
Il convient de lire les instructions de démar-
rage à la page 6-4 avant de mettre le moteur
en marche.
SBU00530
Interruptores del manillar
SBU13741
Interruptor de luces “LIGHTS”
Ponga el interruptor en la posición “LO” para
encender la luz de cruce y la luz de cola.
Ponga el interruptor en la posición “HI” para
encender la luz de carretera y la luz de cola.
Ponga el interruptor en la posición “OFF” para
apagar todas las luces.
NOTA:
Los faros y la luz de cola sólo pueden encender-
se cuando se ha puesto en marcha el motor.
SBU06470
Interruptor de arranque “START”
Cuando se pulsa este interruptor el motor de
arranque hace virar el motor de la máquina.
yY
Antes de poner en marcha el motor, vea las
instrucciones sobre el arranque en la página
6-4.
5TG-9-62 4 5/12/05 5:18 PM Page 4-8
Page 68 of 444
4-9
EBU11580
Engine stop switch “ENG. STOP”
Make sure that the engine stop switch is in the
“RUN” position before starting the engine. The
engine stop switch controls ignition and can be
used at all times to stop the engine, especially in
an emergency. The engine will not start or run
when the engine stop switch is turned to “OFF”.1
2
3
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
3. Start switch “START”
1. Contacteur d’éclairage “LIGHTS”
2. Coupe-circuit du moteur “ENG. STOP”
3. Contacteur du démarreur “START”
1. Interruptor de luces “LIGHTS”
2. Interruptor de paro del motor “ENG. STOP”
3. Interruptor de arranque “START”
5TG-9-62 4 5/12/05 5:18 PM Page 4-9