PRE-OPERATION CHECKS
4-3
4
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-14, 6-16
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-24
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-25
CenterstandMake sure that operation is smooth.
Lubricate pivot if necessary.6-26
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.— ITEM CHECKS PAGE
U3D9E0E0.book Page 3 Saturday, December 25, 2004 11:35 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9*Rear brakeCheck operation and adjust brake pedal free play.√√√√√ √
Replace brake shoes. Whenever worn to the limit
10*Brake hoseCheck for cracks or damage.√√√√ √
Replace. Every 4 years
11*WheelsCheck runout and for damage.√√√√
12*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
13*Wheel bearingsCheck bearing for looseness or damage.√√√√
14*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
15 Drive chainCheck chain slack, alignment and condition.
Adjust and lubricate chain with a special O-ring chain lu-
bricant thoroughly.Every 1000 km and after washing the motorcycle or
riding in the rain
16*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
17*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
18 CenterstandCheck operation.
Lubricate.√√√√ √
19*Front forkCheck operation and for oil leakage.√√√√
20*Shock absorber assem-
bliesCheck operation and shock absorbers for oil leakage.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
U3D9E0E0.book Page 3 Saturday, December 25, 2004 11:35 AM
