TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer unit ...........................3-2
Tachometer ....................................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Clutch lever .....................................3-4
Shift pedal .......................................3-4
Brake lever .....................................3-5
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-7
Fuel cock ........................................3-7
Starter (choke) lever .......................3-8
Kickstarter .......................................3-9
Adjusting the shock absorber
assemblies ..................................3-9
Carrier ...........................................3-10
Luggage strap holders ..................3-10
Starting circuit cut-off system .......3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panels ..................... 6-5
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the carburetor ............... 6-12
Adjusting the engine idling
speed ........................................ 6-13
Adjusting the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14
Cast wheels .................................. 6-16Adjusting the clutch lever
free play .................................... 6-17
Checking the front brake lever
free play .................................... 6-18
Adjusting the brake pedal
free play .................................... 6-18
Adjusting the rear brake light
switch ....................................... 6-19
Checking the front brake pads
and rear brake shoes ............... 6-20
Checking the front brake fluid
level .......................................... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive
chain ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-24
Checking and lubricating the
brake and clutch levers ............ 6-25
Checking and lubricating the
centerstand ............................... 6-26
Lubricating the swingarm
pivots ........................................ 6-26
Checking the front fork ................. 6-26
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-28U3D9E0E0.book Page 1 Saturday, December 25, 2004 11:35 AM
INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-33BBattery................................................... 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever .............................................. 3-5
Brake pads and shoes, checking .......... 6-20
Brake pedal ............................................. 3-5
Brake pedal free play, adjusting............ 6-18CCables, checking and lubricating .......... 6-24
Carburetor, adjusting ............................ 6-12
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-26
Clutch lever ............................................. 3-4
Clutch lever free play, adjusting ............ 6-17
Cowling and panels, removing and
installing................................................ 6-5DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-13Engine oil ................................................ 6-9
Engine, starting a warm .......................... 5-2
FFront brake lever free play,
checking ............................................. 6-18
Front fork, checking .............................. 6-26
Fuel......................................................... 3-6
Fuel cock ................................................ 3-7
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-30HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-31
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-9LLuggage strap holders .......................... 3-10MMain switch/steering lock........................ 3-1
Model label ............................................. 9-2NNeutral indicator light .............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-19SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shock absorber assemblies, adjusting.... 3-9
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-2
Starter (choke) lever................................ 3-8
Starting a cold engine ............................. 5-1
Starting circuit cut-off system ................ 3-10
Start switch.............................................. 3-4
Steering, checking................................. 6-27
Storage.................................................... 7-3
Swingarm pivots, lubricating ................. 6-26TTachometer ............................................. 3-3
Tail/brake light bulb, replacing .............. 6-32
Throttle cable free play, adjusting ......... 6-13
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-37
Troubleshooting chart ........................... 6-38
Turn signal indicator lights ...................... 3-2
Turn signal light bulb, replacing ............ 6-33
Turn signal switch ................................... 3-4
U3D9E0E0.book Page 1 Saturday, December 25, 2004 11:35 AM