2006 TOYOTA RAV4 coolant temperature

2AZ-FE COOLING – COOLING FAN SYSTEMCO–5
CO
(c) Check that the cooling fan rotates.
If it does not, check the engine coolant temperature
sensor, cooling fan, harness or connector.
A127843

SERVICE SPECIFICATIONS – 2GR-FE ENGINE MECHANICALSS–21
SS
TORQUE SPECIFICATIONS
Part Tightened N*m kgf*cm ft.*lbf
Front suspension member reinforcement RH x Front
crossmember95 969 70
Front suspension member reinforcement RH x Front
suspension crossmember95 969 70
Radiator reservoir tank x Bract 5.0 51 44 in.*lbf
Engine coolant temperature sensor x Water outlet 20 204 14
Engine oil pressure sensor x Oil pan 21 214 15
No. 1 front engine mounting bracket LH x Timing chain
cover54 551 40
No. 2 idler pulley x Timing chain cover 43 438 32
No. 2 timing gear cover x Timing chain cover 6.0 61 53 in.*lbf
V-ribbed belt tensioner x Timing chain cover 43 438 32
V-ribbed belt tensioner x Cylinder block 43 438 32
Drive shaft bearing bracket x Cylinder block 64 653 47
Exhaust manifold LH x Cylinder head 21 214 15
No. 2 exhaust heat insulator x Exhaust manifold 8.5 87 75 in.*lbf
No. 2 manifold stay x Exhaust manifold 34 347 25
No. 2 manifold stay x Cylinder block 34 347 25
No. 1 oil dipstick guide x Cylinder block 21 214 15
No. 2 oil dipstick guide x Cylinder head 21 214 15
Exhaust manifold RH x Cylinder head 21 214 15
Intake manifold x Cylinder head 21 214 15
No. 2 engine mounting stay RH x Intake manifold 21 214 15
No. 2 engine mounting stay RH x Timing chain cover 21 214 15
Ignition coil x Cylinder head cover 10 102 7
Intake air surge tank x
Intake manifold5 mm hexagon wrench 18 184 13
for Bolt 21 214 15
for Nut 16 163 12
Vacuum hose clamp x Intake air surge tank 5.4 55 48 in.*lbf
Drive plate and ring gear x Crankshaft 178 1,815 132
Engine mounting bracket RR x Engine mounting
insulator RR95 969 70
Engine mounting bracket FR x Engine mounting
insulator FR145 1,479 107
Engine mounting bracket LH x Engine mounting
insulator LH56 571 41
Engine mounting insulator
RH x Front No. 1 engine
mounting bracketfor Bolt and nut A 95 969 70
for Nut B 52 530 38
Front crossmember x
Bodyfor Bolt A 96 979 71
Front suspension member
x Bodyfor Bolt B 145 1,478 107
Front suspension member
brace rear x Bodyfor Bolt C 145 1,478 107
for Bolt D 93 948 69
Air cleaner case x Engine mounting insulator LH 5.0 51 44 in.*lbf
Battery bracket reinforcement x Body 19 194 14
Front battery bracket x Body 19 194 14
Front battery bracket x Battery bracket reinforcement 19 194 14
Battery clamp x Body 5.0 51 44 in.*lbf

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–25
ES
2. CATALYST MONITOR (ACTIVE AIR-FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
• The MIL is OFF.
(b) Drive Pattern
(1) Connect the intelligent tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Turn the tester ON.
(4) Clear DTCs (if set) (see page ES-35).
(5) Start the engine and warm it up.
(6) Drive the vehicle at between 40 mph and 70 mph
(64 km/h and 113 km/h) for at least 10 minutes.
(c) Monitor Status
Check the Readiness Monitor status displayed on
the tester.
If the status does not switch to COMPL (complete),
extend the driving time.
3. EVAP SYSTEM MONITOR (KEY OFF TYPE)
(a) Preconditions
The monitor will not run unless:
– The fuel tank is less than 90% full.
– The altitude is less than 8,000 ft. (2,450 m).
– The vehicle is stationary.
– The engine coolant temperature is between
4.4
C and 35C (40F and 95F).
– The intake air temperature is between 4.4
C and
35
C (40F and 95F).
– Vehicle was driven in a city area (or on freeway)
for 10 minutes or more.
A115372E25

ES–262AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(b) Monitor Conditions
(1) Turn the ignition switch OFF and wait for 6
hours.
HINT:
Do not start the engine until checking Readiness
Monitor status. If the engine is started, the step
described above must be repeated.
(c) Monitor Status
(1) Connect the intelligent tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Turn the tester ON.
(4) Check the Readiness Monitor status displayed
on the tester.
If the status does not switch to COMPL (complete), restart the
engine, make sure that the preconditions have been met, and
then perform the Monitor Conditions again.
4. AIR-FUEL RATIO (A/F) AND HEATED OXYGEN (HO2)
SENSOR MONITORS (ACTIVE AIR-FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
– 2 minutes or more have elapsed since the engine
was started.
– The Engine Coolant Temperature (ECT) is 75
C
(167
F) or more.
– Cumulative driving time at a vehicle speed of 48
km/h (30 mph) or more exceeds 6 minutes.
A115374E04

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–31
ES
TERMINALS OF ECM
HINT:
The standard normal voltage between each pair of ECM
terminals is shown in the table below. The appropriate
conditions for checking each pair of terminals are also
indicated. The result of checks should be compared with the
standard normal voltage for that pair of terminals, displayed in
the Specified Condition column. The illustration above can be
used as a reference to identify the ECM terminal locations.
A107881E05
Symbols (Terminal No.) Wiring Colors Terminal Descriptions ConditionsSpecified
Conditions
BATT (A9-20) - E1 (B30-104) W - BRBattery (for measuring
battery voltage and for
ECM memory)Always 9 to 14 V
+BM (A9-3) - E1 (B30-104) LG - BRPower source of throttle
actuatorAlways 9 to 14 V
IGSW (A9-28) - E1 (B30-104) B - BR Ignition switch Ignition switch ON 9 to 14 V
+B (A9-2) - E1 (B30-104) B - BR Power source of ECM Ignition switch ON 9 to 14 V
+B2 (A9-1) - E1 (B30-104) B - BR Power source of ECM Ignition switch ON 9 to 14 V
OC1+ (B30-100) - OC1- (B30-
123)BR - LCamshaft timing oil control
valve (OCV)IdlingPulse generation (see
waveform 1)
MREL (A9-44) - E1 (B30-104) O - BR EFI relay Ignition switch ON 9 to 14 V
VG (B30-118) - E2G (B30-116) R - LG Mass air flow meterIdling, Shift lever position P or N, A/
C switch OFF0.5 to 3.0 V
THA (B30-65) - ETHA (B30-88) W - BRIntake air temperature
sensorIdling, Intake air temperature 20
C
(68
F)0.5 to 3.4 V
THW (B30-97) - ETHW (B30-96) GR - BREngine coolant
temperature sensorIdling, Engine coolant temperature
80
C (176F)0.2 to 1.0 V
VCTA (B30-67) - ETA (B30-91) Y - BRPower source of throttle
position sensor (specific
voltage)Ignition switch ON 4.5 to 5.5 V
VTA1 (B30-115) - ETA (B30-91) G - BRThrottle position sensor
(for engine control)Ignition switch ON,
Throttle valve fully closed0.5 to 1.1 V
Ignition switch ON,
Throttle valve fully open3.3 to 4.9 V
VTA2 (B30-114) - ETA (B30-91) L - BRThrottle position sensor
(for sensor malfunction
detection)Ignition switch ON,
Throttle valve fully closed2.1 to 3.1 V
Ignition switch ON,
Throttle valve fully open4.6 to 5.0 V

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–33
ES
HINT:
*: The ECM terminal voltage is constant regardless of the
output voltage from the sensor.
M- (B30-41) - ME01 (B30-43) W - W-B Throttle actuator Idling with warm enginePulse generation (see
waveform 10)
FC (A9-7) - E1 (B30-104) W - BR Fuel pump controlIgnition switch ON 9 to 14 V
Idling Below 1.5 V
W (A9-24) - E1 (B30-104) R - BR MILIgnition switch ON Below 1.5 V
Idling 9 to 14 V
TC (A9-27) - E1 (B30-104) G - BR Terminal TC of DLC3 Ignition switch ON 9 to 14 V
TACH (A9-15) - E1 (B30-104) GR - BR Engine speed IdlingPulse generation (see
waveform 11)
VPMP (A9-42) - E1 (B30-104) W - BRVent valve (built into
canister pump module)Ignition switch ON 9 to 14 V
MPMP (A9-34) - E1 (B30-104) B - BRLeak detection pump (built
into canister pump
module)Leak detection pump OFF Below 3 V
Leak detection pump ON 9 to 14 V
VCPP (B30-70) - EPPM (B30-94) Y - BRPower source for canister
pressure sensor (specific
voltage)Ignition switch ON 4.5 to 5.5 V
PPMP (B30-71) - EPPM (B30-94) V - BRCanister pressure sensor
(built into canister pump
module)Ignition switch ON 3 to 3.6 V
ELS1 (A9-31) - E1 (B30-104) O - BR Electric loadTaillight switch ON 7.5 to 14 V
Taillight switch OFF Below 1.5 V
ELS3 (A9-33) - E1 (B30-104) G - BR Electric loadDefogger switch ON 7.5 to 14 V
Defogger switch OFF Below 1.5 V
FANL (A9-21) - E1 (B30-104) R - BR Fan No. 1 relayIgnition switch ON 9 to 14 V
Idling with A/C ON, or high engine
coolant temperatureBelow 1.5 V
FANH (A9-22) - E1 (B30-104) W - BR Fan No. 2 relayIdling with high engine coolant
temperatureBelow 1.5 V
ALT (B30-50) - E1 (B30-104) B - BR Generator Ignition switch ON 9 to 14 V
CANH (A9-41) - E1 (B30-104) Y - BR CAN communication line Ignition switch ONPulse generation (see
waveform 12)
CANL (A9-49) - E1 (B30-104) W - BR CAN communication line Ignition switch ONPulse generation (see
waveform 13)
VCIB (B30-69) - EIB (B30-92) R - BR Battery current sensor Ignition switch ON 4.5 to 5.5 V
IB (B30-68) - EIB (B30-92) B - BR Battery current sensor Ignition switch ON 0.5 to 2.5 V
THB (B30-120) - EIB (B30-92) LG - BRBattery temperature
sensorIgnition switch ON, Battery
temperature -30 to 80
C (-22 to
176
F)0.5 to 4.5 V
RLO (B30-51) - E1 (B30-104) GR - BR GeneratorAfter engine warmed up, during
charging control, vehicle driven at
constant speedPulse generation (see
waveform 14)
RLO (B30-51) - E1 (B30-104) GR - BR GeneratorAfter engine warmed up, during
charging control, vehicle
acceleratedPulse generation (see
waveform 15)
RLO (B30-51) - E1 (B30-104) GR - BR GeneratorAfter engine warmed up, during
charging control, vehicle
deceleratedPulse generation (see
waveform 16) Symbols (Terminal No.) Wiring Colors Terminal Descriptions ConditionsSpecified
Conditions

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–39
ES
3. 2 TRIP DETECTION LOGIC
When a malfunction is first detected, the malfunction is
temporarily stored in the ECM memory (1st trip). If the
same malfunction is detected during the next
subsequent drive cycle, the MIL is illuminated (2nd trip).
4. FREEZE FRAME DATA
Freeze frame data records the engine conditions (fuel
system, calculated engine load, engine coolant
temperature, fuel trim, engine speed, vehicle speed,
etc.) when malfunctions are detected. When
troubleshooting, freeze frame data can help determine if
the vehicle was moving or stationary, if the engine was
warmed up or not, if the air-fuel ratio was lean or rich,
and other data from the time the malfunction occurred.
5. DLC3 (Data Link Connector 3)
CAUTION:
*: Before measuring the resistance, leave the vehicle
as is for at least 1 minute and do not operate the
ignition switch, any other switches or the doors.
If the result is not as specified, the DLC3 may have a
malfunction. Repair or replace the harness and
connector.
HINT:
The DLC3 is the interface prepared for reading various
data from the vehicle's ECM. After connecting the cable
of the intelligent tester to the CAN VIM, turn the ignition
switch ON and turn the tester ON. If a communication
failure message is displayed on the tester screen (on the
tester: UNABLE TO CONNECT TO VEHICLE), a
problem exists in either the vehicle or tester. In order to
identify the location of the problem, connect the tester to
another vehicle.
A082779E83
Symbols Terminal No. Names Reference terminal Results Condition
SIL 7 Bus "+" line 5 - Signal ground Pulse generation During transmission
CG 4 Chassis ground Body ground 1
or less Always
SG 5 Signal ground Body ground 1
or less Always
BAT 16 Battery positive Body ground 9 to 14 V Always
CANH 6 CAN "High" line14 - CANL 54 to 69
Ignition switch OFF*
Battery positive 6 k
or higher Ignition switch OFF*
4 - CG 200
or higher Ignition switch OFF*
CANL 14 CAN "Low" lineBattery positive 6 k
or higher Ignition switch OFF*
4 - CG 200
or higher Ignition switch OFF*

ES–422AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
FREEZE FRAME DATA
1. DESCRIPTION
Freeze frame data records the engine conditions (fuel
system, calculated load, engine coolant temperature,
fuel trim, engine speed, vehicle speed, etc.) when a
malfunction is detected. When troubleshooting, it can
help determine if the vehicle was running or stopped, the
engine was warmed up or not, the air-fuel ratio was Lean
or Rich, and other data from the time the malfunction
occurred.
HINT:
If it is impossible to duplicate the problem even though a
DTC is detected, confirm the freeze frame data.
The ECM records engine conditions in the form of freeze
frame data every 0.5 seconds. Using the intelligent
tester, 5 separate sets of freeze frame data can be
checked.
– 3 data sets before the DTC was set.
– 1 data set when the DTC was set.
– 1 data set after the DTC was set.
These data sets can be used to simulate the condition
of the vehicle around the time of the occurrence of the
malfunction. The data may assist in identifying the
cause of the malfunction, and in judging whether it
was temporary or not.
2. LIST OF FREEZE FRAME DATA
A103809E11
LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note
INJECTOR Injection period of No. 1 cylinder -
IGN ADVANCE Ignition advance -
CALC LOAD Calculated load Calculated load by ECM
VEHICLE LOAD Vehicle load -
MAF Mass air flow volumeIf approximately 0.0 g/sec.:
• Mass air flow meter power source circuit
open or short
• VG circuit open or short
If 160.0 g/sec. or more:
• E2G circuit open
ENGINE SPD Engine speed -
VEHICLE SPD Vehicle speed Speed indicated on speedometer
COOLANT TEMP Engine coolant temperatureIf -40
C (-40F), sensor circuit open
If 140
C (284F) or more, sensor circuit
shorted
INTAKE AIR Intake air temperature If -40
C (-40F), sensor circuit open
If 140
C (284F) or more, sensor circuit
shorted
AIR-FUEL RATIO Ratio compared to stoichiometric level -
PURGE DENSITY Learning value of purge density -
EVAP PURGE FLOWRatio of evaporative purge flow to intake air
volume-
EVAP PURGE VSV EVAP purge VSV duty ratio -
KNOCK CRRT VAL Correction learning value of knocking -