2006 SUZUKI SX4 Switch

Downloaded from www.Manualslib.com manuals search engine 7B-84 Air Conditioning System: Automatic Type
7) Set air flow selector of HVAC control module to
“DEF” position with ignition switch turned ON, and
make sure if the position of actuator lever is “DEF”
position (A).
8) Turn ignition switch to OFF position, and then
disconnect connector from air flow control actuator.
9) Measure resistance between terminal “1” and “2”.
Air flow control actuator resistance between
terminal “1” and “2” (DEF position) (Reference
value)
Approx. 0.45 kΩ at 25 °C (77 °F)
10) Connect connector to air flow control actuator.
11) Set air flow selector of HVAC control module to
“VENT” position with ignition switch turned ON, and
make sure if the position of actuator lever is “VENT”
position (B).
12) Turn ignition switch to OFF position, and then
disconnect connector from air flow control actuator.13) Measure resistance between terminal “1” and “2”.
Air flow control actuator resistance between
terminal “1” and “2” (VENT position) (Reference
value)
Approx. 4.3 kΩ at 25 °C (77 °F)
If measure resistance is out of specification, replace the
actuator with new one.
Air Intake Actuator Removal and InstallationS6RW0D7226008
Remove and install air intake actuator referring to “Air
Intake Control Actuator Removal and Installation in
Section 7A”.
Air Intake Actuator InspectionS6RW0D7226009
For inspection, refer to “Air Intake Control Actuator
Inspection in Section 7A”.
Actuator Linkage InspectionS6RW0D7226010
• Check if each actuator linkage operates smoothly.
• Check actuator rod for bend.
• Check each actuator linkage for breakage.
• Make sure if there is not any obstruction in operating
range of actuator linkage.
If any malfunction is found, repair or replace faulty
part(s).
Blower Motor Controller Removal and
Installation
S6RW0D7226011
Refer to “Blower Motor Resistor Removal and
Installation in Section 7A”.
123456
6
M5
3
2
1 A
I7RW01722025-01
123456
6
M5
3
2
1 B
I7RW01722026-01

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-87
Condenser Cooling Fan Relay InspectionS6RW0D7226020
Refer to “A/C System Relay Inspection”.
Condenser Cooling Fan Removal and
Installation
S6RW0D7226021
Refer to “Condenser Cooling Fan Removal and
Installation”.
Condenser Cooling Fan InspectionS6RW0D7226022
Refer to “Condenser Cooling Fan Inspection”.
Condenser Assembly On-Vehicle InspectionS6RW0D7226023
Refer to “Condenser Assembly On-Vehicle Inspection”.
Condenser Assembly Removal and InstallationS6RW0D7226024
Refer to “Condenser Assembly Removal and
Installation”.
Evaporator InspectionS6RW0D7226025
Refer to “Evaporator Inspection”.
Evaporator Temperature Sensor Removal and
Installation
S6RW0D7226026
Refer to “Evaporator Temperature Sensor Removal and
Installation”.
Evaporator Temperature Sensor InspectionS6RW0D7226027
Refer to “Evaporator Temperature Sensor Inspection”.
Expansion Valve Removal and InstallationS6RW0D7226028
Refer to “Expansion Valve Removal and Installation”.
Expansion Valve InspectionS6RW0D7226029
Refer to “Expansion Valve Inspection”.
A/C Refrigerant Pressure Sensor and Its Circuit
Inspection
S6RW0D7226030
Refer to “A/C Refrigerant Pressure Sensor and Its Circuit
Inspection”.
A/C Refrigerant Pressure Sensor Removal and
Installation
S6RW0D7226031
Refer to “A/C Refrigerant Pressure Sensor Removal and
Installation”.
Compressor Relay InspectionS6RW0D7226032
Refer to “A/C System Relay Inspection”.
Compressor Drive Belt Inspection and
Adjustment
S6RW0D7226033
Refer to “Compressor Drive Belt Inspection and
Adjustment”.
Compressor Drive Belt Removal and
Installation
S6RW0D7226034
Refer to “Compressor Drive Belt Removal and
Installation”.
Compressor Assembly Removal and
Installation
S6RW0D7226035
Refer to “Compressor Assembly Removal and
Installation”.
Compressor Assembly ComponentsS6RW0D7226036
Refer to “Compressor Assembly Components”.
Magnet Clutch Removal and InstallationS6RW0D7226037
Refer to “Magnet Clutch Removal and Installation”.
Magnet Clutch InspectionS6RW0D7226038
Refer to “Magnet Clutch Inspection”.
Thermal Switch InspectionS6RW0D7226039
Refer to “Thermal Switch Inspection”.
Thermal Switch Removal and InstallationS6RW0D7226040
Refer to “Thermal Switch Removal and Installation”.
Relief Valve InspectionS6RW0D7226041
Refer to “Relief Valve Inspection”.

Downloaded from www.Manualslib.com manuals search engine 8A-3 Seat Belts:
Seat Belt with ELR
The seat belt with emergency locking retractor (ELR) is
designed so that it locks immediately (to prevent the
webbing from being pulled out of the retractor any
further) when any of the following items is detected as
exceeding each set value;
• Speed at which the webbing is pulled out of the
retractor.
• Acceleration or deceleration of the vehicle speed.
• Inclination.
Seat Belt with A-ELR
The automatic and emergency locking retractor (A-ELR)
works as an Emergency Locking Retractor (ELR) till its
webbing is pulled all the way out and then on as an
Automatic Locking Retractor (ALR) till it is retracted fully.
ALR: Automatically locks when the webbing is pulled out
from the retractor and allowed to retract even a little.
Then the webbing can not be pulled out any further,
unless it is wound all the way back into the retractor,
which releases the lock and allows the webbing to be
pulled out.
Seat Belt with ELR and Pretensioner
The seat belt with ELR and a pretensioner has a
pretensioner mechanism which operates in linkage with
the air bag in addition to the described ELR.The pretensioner is incorporated in retractor and
controlled by SDM as one of air bag system
components. It will be activated at the same time as the
driver and passenger air bag module when an impact at
the front of vehicle exceeds the specified value.
When servicing seat belt (retractor) with pretensioner, be
sure to observe all WARNINGS and CAUTIONS and
“Precautions on Service and Diagnosis of Air Bag
System in Section 8B”.
CAUTION!
Do not reuse the seat belt pretensioner
(retractor) that has activated. Replace it with
a new seat belt and buckle together as a set.
For checking procedure of its activation,
refer to “Repair and Inspection Required after
Accident in Section 8B”.

Seat Belt Remainder
When driver’s seat belt is unfastened (under the
following conditions), seat belt reminder light inform that
driver’s seat belt is unfastened. Seat belt reminder light
located in combination meter located inside BCM
operate as follows:
• Seat belt reminder light comes on when driver’s seat
belt is unfastened while ignition key switch is at ON
position.
Diagnostic Information and Procedures
Repair and Inspection Required after AccidentS6RW0D8104001
After an accident, whether the seat belt pretensioner has been activated or not, be sure to perform checks and repairs
described on “Repair and Inspection Required after Accident in Section 8B”.

Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-6
Front Seat Belt InspectionS6RW0D8106003
WARNING!
• Never attempt to disassemble or repair the
seat belt pretensioner (retractor). If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service
and Diagnosis of Seat Belt”, before
starting to work and observe every
precaution during work. Neglecting them
may result in personal injury or
unactivation of the seat belt pretensioner
when necessary.
• Never measure resistance of pretensioner
or disassemble it. Otherwise, personal
injury may result.

CAUTION!
If seat belt pretensioner (retractor) was
dropped from a height of 30 cm (1 ft) or more,
it should be replaced.

Seat belts and attaching parts can affect the vital
components and systems of a vehicle.
Therefore, they should be inspected carefully and
replaced with genuine parts only.
Seat Belt
• The seat belt webbing or strap should be free from
damage.
Retractor (with Seat Belt Pretensioner)
1) Let the seat belt retract fully to confirm its easy
retraction.
• The retractor should lock webbing when pulled
quickly.
• The front seat belt retractor (1) should pass the
inspection and should lock webbing even when
tilted (approx. 15°) toward the fore and aft or right
and left directions.2) Check retractor (1) with seat belt pretensioner
appearance visually for following symptoms and if
any one of them is applicable, replace it with a new
one as an assembly.
• Pretensioner has activated.
• There is a crack in seat belt pretensioner
(retractor).
• Seat belt pretensioner (retractor) is damaged or a
strong impact (e.g., dropping) was applied to it.
Anchor Bolt
• Anchor bolts should be torqued to specification.
Belt Latch
• It should be secure when latched.
Seat Belt Buckle Switch
Check driver side seat belt switch and passenger side
seat belt switch for continuity by using ohmmeter.
Seat belt switch specification
Without inserted buckle tongue to buckle catch:
Terminal “A” and “B”: Continuity
With inserted buckle tongue to buckle catch:
Terminal “A” and “B”: No continuityI2RH01810004-01
1. Buckle tongue
2. Buckle catch
I2RH01810005-01
I4RS0B810001-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-6
The air bag system is designed to activate only in severe
frontal “a” and sideward “b” collisions. It is not designed
to activate in rear impacts, rollovers, or minor frontal and
sideward collisions, since it would offer no protection in
those types of accidents.
Air Bag System Block DiagramS6RW0D8201004
I6RW0C820019-01
Battery Voltage
Forward Impact-Sensor
Driver Side Impact-Sensor
Passenger Side Impact-Sensor
DC / DC Converter
Back Up Capacitor
Safing Power Driver
Mechanical Longitudinal G Sensor (switch)
X-Y G sensor
(Longitudinal /
Lateral Acceleration)
Driver Side-Air Bag
Driver Side Curtain-Air Bag
Passenger Side Curtain-Air Bag
Passenger Side-Air Bag
Passenger Seat Belt Pretensioner
Driver Seat Belt Pretensioner
Passenger Air Bag
Driver Air Bag
INPUTOUTPUTSDM
Front Air
Bag and
Seat Belt
Preten-
tioner
Deploy-
ment
Driver
Side
Air Bag
Deploy-
ment
Driver
Side
Curtain
Air Bag
Deploy-
ment
Driver
Main CPU
BCM and Cmbination Meter
I6RW0C820001-01

Downloaded from www.Manualslib.com manuals search engine 8B-9 Air Bag System:
Terminal arrangement of SDM (viewed from harness side)
[A]: Shorting bar 11. BCM 25. Driver seat belt pretensioner
[B]: Connector 12. Combination meter 26. Passenger seat belt pretensioner
[C]: Junction block with BCM model 13. “AIR BAG” warning light27. Driver side-air bag (inflator) module (8-channel system)
[D]: Junction block without BCM model 14. Light driver 28. Passenger side-air bag (inflator) module (8-channel system)
1. Battery 15. SDM 29. Driver side curtain-air bag (inflator) module (8-channel
system)
2. Main fuse 16. To HVAC control module (auto A/C model) 30. Passenger side curtain-air bag (inflator) module (8-channel
system)
3. Fuse 17. Data link connector (DLC) 31. Safing power driver
4. Individual circuit fuse box No.1 18. Forward impact-sensor 32. X-Y-G (longitudinal / lateral acceleration)
5. “IGN” fuse 19. Driver side impact-sensor (8-channel
system)33. DC / DC converter
6. Ignition switch 20. Passenger side impact-sensor (8-channel
system)34. Mechanical longitudinal G sensor (switch)
7. Junction block assembly 21. Ground for air bag system 35. Back up capacitor
8. “DOME” fuse 22. Contact coil assembly
9. “METER” fuse 23. Driver air bag (inflator) module
10. “A/B” fuse 24. Passenger air bag (inflator) module
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
1
I7RW01822003-02
1. SDM Connector “L04”

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-10
Connector “L04” (SDM connector)
Terminal Circuit Terminal Circuit
L04-1 — L04-27 Ignition switch (power source)
L04-2 “AIR BAG” warning light L04-28 Ground
L04-3 Driver air bag (–) L04-29 —
L04-4 Driver air bag (+) L04-30 —
L04-5 Passenger air bag (+) L04-31 —
L04-6 Passenger air bag (–) L04-32 DLC
L04-7 Driver seat belt pretensioner (–) L04-33 —
L04-8 Driver seat belt pretensioner (+) L04-34 —
L04-9 Passenger seat belt pretensioner (+) L04-35 —
L04-10 Passenger seat belt pretensioner (–) L04-36 —
L04-11 Driver side-air bag (–) (8-channel
system)L04-37 BCM communication line (air bag deployment
signal)
L04-12 Driver side-air bag (+) (8-channel
system)L04-38 —
L04-13 Passenger side-air bag (+) (8-
channel system)L04-39 —
L04-14 Passenger side-air bag (–) (8-
channel system)L04-40 —
L04-15 — L04-41 —
L04-16 — L04-42 —
L04-17 — L04-43 —
L04-18 — L04-44 Passenger side impact-sensor (–) (8-channel
system)
L04-19 Driver side curtain-air bag (–) (8-
channel system)L04-45 Passenger side impact-sensor (+) (8-channel
system)
L04-20 Driver side curtain-air bag (+) (8-
channel system)L04-46 Driver side impact-sensor (+) (8-channel
system)
L04-21 Passenger side curtain-air bag (+)
(8-channel system)L04-47 Driver side impact-sensor (–) (8-channel
system)
L04-22 Passenger side curtain-air bag (–)
(8-channel system)L04-48 —
L04-23 — L04-49 —
L04-24 — L04-50 Forward impact-sensor (+)
L04-25 — L04-51 Forward impact-sensor (–)
L04-26 —

Downloaded from www.Manualslib.com manuals search engine 8B-13 Air Bag System:
Air Bag Diagnostic System Check FlowS6RW0D8204002
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to each
flow.
• When measurement of resistance or voltage is required in the flow, use a tester along with a correct
terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor
Connections”.
• If an open circuit in the air bag wire harness damaged, connector or terminal is found, replace the
wire harness, connectors and terminals as an assembly.

Step Action Yes No
1Battery voltage check.
1) Measure battery voltage.
Is it 10 – 14 V?Go to Step 2. Proceed to “Battery
Inspection in Section
1J”.
2“AIR BAG” warning light check (6 times flushing check).
1) Turn ON ignition switch, and then check that “AIR BAG”
warning light flushes.
Does “AIR BAG” warning light flash 6 times?Go to Step 3. Go to Step 4.
3“AIR BAG” warning light check (turning off check).
1) In the state of Step 2. check that “AIR BAG” warning light
turn OFF after flashing 6 times.
Does “AIR BAG” warning light turn OFF?Go to Step 5. Go to Step 6.
4“AIR BAG” warning light circuit check
Does “AIR BAG” warning light come ON steady?Go to checking flow of
““AIR BAG” Warning
Light Comes ON
Steady”. After carrying
out it flow, proceed to
St ep 6 .Go to checking flow of
““AIR BAG” Warning
Light Does Not Come
ON”. After carrying out it
flow, proceed to Step 6.
5DTC check
1) Check DTC using SUZUKI scan tool referring to “DTC
Check”.
Is “NO CODES” displayed on SUZUKI scan tool?Air bag system is in
good condition.Check intermittent
troubles referring to
“Inspection of
Intermittent and Poor
Connections”.
If intermittent troubles
are OK, check and
repair applicable DTC
flow and then repeat
this flow.
6DTC check
1) Check DTC using SUZUKI scan tool, referring to “DTC
Check”.
Is “NO CODES” displayed on SUZUKI scan tool?Substitute a known-
good SDM and recheck.Check and repair
applicable DTC flow,
and then repeat this
flow.