2006 SUZUKI SX4 engine mount

Downloaded from www.Manualslib.com manuals search engine 1C-14 Engine Electrical Devices:
Specifications
Tightening Torque SpecificationsS6RW0D1307001
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”. Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
ECM mounting bolt 8 0.8 6.0)
ECT sensor 15 1.5 11.0)
Heated oxygen sensor 45 4.5 32.5)
CMP sensor bolt (non-VVT model) 10 1.0 7.5)
CMP sensor bolt (VVT model) 11 1.1 8.0)
CKP sensor bolt 11 1.1 8.0)
Knock sensor 22 2.2 16.0)
MAF and IAT sensor screw 1.5 0.15 1.1)

Downloaded from www.Manualslib.com manuals search engine Engine Mechanical: 1D-1
Engine
Engine Mechanical
General Description
Engine Construction DescriptionS6RW0D1401001
The engine is water-cooled, in line 4 cylinders, 4 stroke cycle gasoline unit with its DOHC (Double overhead camshaft)
valve mechanism arranged for “V” type valve configuration and 16 valves (4 valves/one cylinder). The double
overhead camshaft is mounted over the cylinder head; it is driven from crankshaft through timing chain, and no push
rods are provided in the valve train system.
I5RW0C140032-01

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Air Cleaner Assembly Removal and InstallationS6RW0D1406046
Removal
1) Disconnect negative cable at battery.
2) Disconnect MAF sensor connector (1).
3) Remove EVAP canister purge valve (2).
4) Remove air cleaner assembly (3) with air suction
hose (4).
Installation
Reverse removal procedure noting the following.
• Tighten EVAP canister purge valve bracket bolt to
specified torque.
Tightening torque
EVAP canister purge valve bracket bolt: 5 N·m (
0.5 kgf-m, 4.0 lb-ft)
Cylinder Head Cover Removal and InstallationS6RW0D1406003
Removal
1) Disconnect negative cable at battery.
2) Remove air cleaner assembly with air suction hose
referring to “Air Cleaner Assembly Removal and
Installation”.
3) Remove cylinder head upper cover (1).
4) Remove ignition coil assemblies with high-tension
cord from cylinder head cover referring to “Ignition
Coil Assembly (Including Ignitor) Removal and
Installation in Section 1H”.
5) Remove oil level gauge (1).
6) Disconnect PCV hose (2) from PCV valve (3) and
disconnect breather hose (4) from cylinder head
cover.
7) Remove cylinder head cover mounting bolts in
numerical order (“1” through “7”) as shown in figure.
8) Remove cylinder head cover (1) with cylinder head
cover gasket (2) and spark plug hole gasket (3).
1
2
3
4
I5RW0A140004-02
1
I5RW0A140005-01
I2RH0B140033-01
I6RS0B141004-01

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Throttle Body and Intake Manifold ComponentsS6RW0D1406010
I6RW0D140001-01
1. Intake manifold 8. To cylinder head cover 15. Brake booster hose 22. Throttle body outlet water hose
No.2
2. O-ring 9. Gasket (with EGR) 16. To brake booster 23. EGR pipe plate (without EGR)
3. Throttle body: Do not
disassemble10. MAP sensor 17. Throttle body mounting bolt 24. MAP sensor plate (without MAP
sensor)
: Be sure to direct paint mark to
upward.
4. Intake manifold bolt 11. PCV valve hose 18. To EGR valve : Do not reuse.
5. Intake manifold nut 12. Breather pipe 19. Breather hose No.1
6. To PCV valve 13. To EVAP canister purge valve
hose20. Breather hose No.2
7. EGR pipe 14. EVAP canister purge valve hose 21. Throttle body outlet water hose No.1

Downloaded from www.Manualslib.com manuals search engine 1D-16 Engine Mechanical:
Engine Mountings ComponentsS6RW0D1406012
I6RW0D140002-01
[A]: For 4WD model 4. Engine left mounting
: Be sure to direct paint mark to forward.12. Dynamic damper
[B]: For 2WD model 5. Engine rear mounting
: Be sure to direct paint mark to forward.13. Mounting member cushion
[C]: For M/T model 6. Engine rear mounting No.1 bracket 14. Yellow mark
[D]: For A/T model 7. Engine rear mounting No.2 bracket 15. Mounting member

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Engine Assembly Removal and InstallationS6RW0D1406013
Removal
1) Relieve fuel pressure according to “Fuel Pressure
Relief Procedure in Section 1G”.
2) Disconnect negative and positive cable at battery.
3) Disconnect ECM connectors.
4) Remove battery and battery tray with ECM.
5) Remove right and left side engine under covers.
6) Remove A/C compressor belt by referring to
“Compressor Drive Belt Removal and Installation in
Section 7B” or “Compressor Drive Belt Removal and
Installation in Section 7B”.
7) Drain engine oil referring to “Engine Oil and Filter
Change in Section 0B”.
8) Drain transaxle oil referring to “Manual Transaxle Oil
Change in Section 5B” or “A/T Fluid Change in
Section 5A”.
9) Drain transfer oil referring to “Transfer Oil Change in
Section 3C”.
10) Drain coolant referring to “Cooling System Draining
in Section 1F”
11) Remove air cleaner assembly referring to “Air
Cleaner Assembly Removal and Installation”.
12) With hose connected, detach A/C compressor from
its bracket referring to “Compressor Assembly
Removal and Installation in Section 7B” or
“Compressor Assembly Removal and Installation in
Section 7B”.
CAUTION!
Suspend removed A/C compressor at a place
where no damage will be caused during
removal and installation of engine assembly.

13) Remove cylinder upper cover (1).14) Disconnect the following electric wires/connectors
and each clamps.
• TP sensor (1)
• MAP sensor (2)
• ECT sensor (3)
•EGR valve (4)
• CMP sensor (5)
• Ignition coil assembly (6)
• Injector (7)
•HO2S (8)
• Oil control valve (9) (for engine with VVT system)
• Engine oil pressure switch (10)
• CKP sensor (12)
• Knock sensor (13)
• Generator (14)
• Starting motor (15)
• Ground terminal (16) from cylinder block
• Battery ground cable (17) from transaxle
• Back-up light switch (18) (for M/T model)
• Torque sensor (19)
• P/S motor (20)
• Output shaft speed sensor (VSS) (29) (for A/T
model)
• Solenoid valve (30) (for A/T model)
• Transmission range sensor (31) (for A/T model)
• Input shaft speed sensor (32) (for A/T model)
15) Disconnect the following cables, and remove control
cable bracket (23)
• Gear select control cable (21) (for M/T model)
• Gear shift control cable (22) (for M/T model)
• A/T select cable (33) (for A/T model)
16) Disconnect the following hoses.
• Brake booster hose (24) from intake manifold
• Radiator inlet and outlet hoses (25) from radiator
• Heater inlet and outlet hoses (26) from heater
core
• Fuel feed hose (27) from fuel feed pipe
• Fuel vapor hose (11) from fuel vapor pipe
• Clutch hose (28) from transaxle (for M/T model)
• A/T fluid cooler hoses (for A/T model)
F: Vehicle forward 8. Engine front mounting bracket : 55 N⋅m (5.5 kgf-m, 40.0 lb-ft)
1. Engine right mounting bracket 9. Engine front mounting
: Be sure to direct yellow mark to forward.: 95 N⋅m (9.5 kgf-m, 69.0 lb-ft)
2. Engine right mounting 10. Transfer : 65 N⋅m (6.5 kgf-m, 47.0 lb-ft)
3. Engine left mounting bracket 11. Suspension frame : 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
1
I5RW0A140009-01

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25) Remove engine right mounting bracket (1) and
engine left mounting bush bolt (2).
26) Remove suspension frame mounting bolts and (1)
front lower cross member bolts (2).27) Lower engine with transaxle, front suspension frame,
front lower cross member, transfer (for 4WD model)
and steering gear case.
CAUTION!
Before lowering engine, in order to avoid
damage to A/C compressor, make clearance
by rising it.

28) Disconnect steering gear case from suspension
frame referring to “Steering Gear Case Assembly
Components in Section 6C”, if necessary.
29) Disconnect transfer from suspension frame referring
to “Transfer Dismounting and Remounting in Section
3C”, if necessary.
30) Disconnect transaxle from engine referring to
“Manual Transaxle Unit Dismounting and
Remounting in Section 5B” or “Automatic Transaxle
Unit Dismounting and Remounting in Section 5A”, if
necessary.
31) Remove clutch cover and clutch disk referring to
“Clutch Cover, Clutch Disc and Flywheel Removal
and Installation in Section 5C”, if necessary.
Installation
1) Install clutch cover and clutch disk referring to
“Clutch Cover, Clutch Disc and Flywheel Removal
and Installation in Section 5C”, if removed.
2) Connect transaxle to engine referring to “Manual
Transaxle Unit Dismounting and Remounting in
Section 5B” or “Automatic Transaxle Unit
Dismounting and Remounting in Section 5A”, if
removed.
3) Connect transfer to suspension frame referring to
“Transfer Dismounting and Remounting in Section
3C”, if removed.
4) Connect steering gear case to suspension frame
referring to “Steering Gear Case Assembly
Components in Section 6C”, if removed.
5) Lift engine with transaxle, front suspension frame,
front lower cross member, transfer and steering gear
case into engine compartment with jack.
CAUTION!
Before lifting engine, in order to avoid
damage to A/C compressor, make clearance
by rising it.

1
2
I5RW0C140012-01
2
1
I5RW0A140014-01

Downloaded from www.Manualslib.com manuals search engine 1D-20 Engine Mechanical:
6) Install engine right mounting bracket (1) and engine
left mounting bush bolt (2), and then tighten bolt and
nuts to specified torque.
Tightening torque
Engine right mounting bracket nut (a): 65 N·m (
6.5 kgf-m, 47.0 lb-ft)
Engine right mounting bush bolt (b): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
Engine left mounting bush bolt (c): 85 N·m (8.5
kgf-m, 61.5 lb-ft)
7) Install suspension frame mounting bolts (1) and front
lower cross member bolts (2). And then tighten bolts
to specified torque.
Tightening torque
Suspension frame mounting bolt (a): 150 N·m (
15.0 kgf-m, 108.5 lb-ft)
Front lower cross member bolt (b): 55 N·m (5.5
kgf-m, 40.0 lb-ft)8) Connect steering lower shaft from pinion shaft
referring to “Steering Lower Shaft Removal and
Installation in Section 6B”.
9) Connect propeller shaft referring to “Propeller Shaft
Assembly Removal and Installation in Section 3D”
(for 4WD model)
10) Install exhaust No.1, No.2 and center pipes referring
to “Exhaust System Components in Section 1K”.
11) Reverse disconnected hoses, cables and electric
wires for connection noting the following.
• Tighten bolts and nuts to specified torque.
Tightening torque
Starting motor terminal nut (a): 11 N·m (1.1 kgf-
m, 8.0 lb-ft)
Generator terminal nut (b): 5 N·m (0.5 kgf-m, 4.0
lb-ft)
Battery ground bolt (c): 25 N·m (2.5 kgf-m, 18.0
lb-ft)
Ground terminal bolt (d): 11 N·m (1.1 kgf-m, 8.0
lb-ft)
1
(b)(a)
2,(c)
I5RW0C140031-01
2,(b)
1,(a)
I5RW0A140016-01
[A]: For M/T model [B]: For A/T model
(d)
(a)
(b)
(c)
(c)
[A]
[B]
I5RW0C140013-02