2006 SUZUKI SX4 200

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-116
8) Route deployment harness (1) out of vehicle.
9) Check that inside of vehicle and area surrounding
vehicle are clear of all people and loose or
flammable objects.
10) Stretch deployment harness (1) to its full length 10 m
(33 ft).
11) Place 12 volts vehicle battery (2) near shorted end of
deployment harness (1).
12) Completely cover windshield area and front door
window openings with drop cloth, a blanket or any
similar item. This reduces possibility of injury due to
possible fragmentation of vehicle’s glass or interior.
13) Notify all people in immediate area that you intend to
deploy air bag (inflator) module or activate seat belt
pretensioners.
NOTE
• When air bag (inflator) module deploys or
seat belt pretensioners activate, rapid gas
expansion will create substantial report.
Wear suitable ear protection. Notify all
people in immediate area that you intend
to deploy air bag (inflator) module or to
activate seat belt pretensioner and suitable
ear protection should be worn.
• After air bag (inflator) module has been
deployed, surface of air bag may contain
powdery residue. This powder consists
primarily of cornstarch (used to lubricate
air bag (inflator) module as it inflates) and
by-products of chemical reaction.

WARNING!
• Do not place deployed air bag (inflator)
module and activated seat belt
pretensioners near any flammable objects.
• Do not apply water, oil, etc. to deployed air
bag (inflator) module and activated seat
belt pretensioners.
• Wait for about 30 minutes before touching
any metal surface of air bag (inflater)
module or seat belt pretensioner modules.
Disregarding these precautions may cause
fire or personal injury.
Failure to follow procedures may result in fire
or personal injury.

14) Separate two banana plugs (1) on deployment
harness (2).
15) Connect deployment harness (2) to 12 volts vehicle
battery (3). This will immediately deploy or activate
air bag (inflator) module or seat belt pretensioners.
16) Disconnect deployment harness (2) from 12 volts
vehicle battery (3) and short two deployment
harness leads together by fully seating one banana
plug into the other.
17) Repeat Steps 3) through 16) to deploy / activate air
bag (inflator) modules and seat belt pretensioners
which has not been deployed / activated, if any.
18) In the unlikely event that air bag (inflator) module
and seat belt pretensioners after following these
procedures, proceed immediately with Step 24)
through 26). If air bag (inflator) module and seat belt
pretensioners did deploy / activate, proceed with
Steps 19) through 23).
19) Carefully remove drop cloth from vehicle and clean
off any fragments or discard it entirely.
20) Put on pair of shop gloves to protect your hands from
possible irritation and heat when handling deployed
air bag (inflator) module and activated seat belt
pretensioners.
10 m (33 ft)
1
2
I5RW0A820089-01
1
3 2
I5RW0A820090-01

Downloaded from www.Manualslib.com manuals search engine 8B-117 Air Bag System:
21) Disconnect adapter cable (special tool) from air bag
(inflator) module or seat belt pretensioner as soon as
possible. This will prevent adapter cable (special
tool) from damage due to possible contact with hot
air bag (inflator) module or hot seat belt
pretensioner.
22) Check adapter cable connector as follows.
Adapter cable connector (special tool) is designed to
be reused. However it should be inspected for
damage after deployment and replaced if necessary.
23) With air bag (inflator) modules deployed and seat
belt pretensioners activated, vehicle may be
scrapped in the same manner as non-air bag system
/ seat belt pretensioner equipped vehicle.
NOTE
Remaining steps are to be followed in the
unlikely event that air bag (inflator) module
did not deploy or seat belt pretensioner did
not activate.

24) Remove undeployed air bag (inflator) module(s) and/
or inactivated seat belt pretensioner(s) from vehicle.
For driver air bag (inflator) module, refer to “Driver
Air Bag (Inflator) Module Removal and Installation”.
For passenger air bag (inflator) module, refer to
“Passenger Air Bag (Inflator) Module Removal and
Installation”. For side air bag (inflator) module, refer
to “Side-Air Bag (Inflator) Module Removal and
Installation”. For side curtain-air bag (inflator)
module, refer to “Side Curtain-Air Bag (Inflator)
Module Removal and Installation”. For seat belt
pretensioner, refer to “Front Seat Belt Removal and
Installation in Section 8A”.
25) Temporarily store undeployed air bag (inflator)
module referring to “Precautions on Service and
Diagnosis of Air Bag System” for details.
26) Contact your local distributor for further assistance.
Deployed Air Bag (Inflator) Module and
Activated Seat Belt Pretensioner Disposal
S6RW0D8206019
WARNING!
Failure to follow proper air bag (inflator)
module and seat belt pretensioner disposal
procedures can result in air bag deployment
and pretensioner activation which may cause
personal injury. The undeployed air bag
(inflator) module and the inactivated seat belt
pretensioner must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module and
the inactivated seat belt pretensioner
contains substances that can cause severe
illness or personal injury if the sealed
container is damaged during disposal.

Deployed air bag (inflator) module and the activated seat
belt pretensioner can be disposed of through normal
refuse channels just like any other parts. For their
disposal, however, the following points should be noted.
• The air bag (inflator) module and the seat belt
pretensioner immediately after deployment / activation
is very hot. Wait for 30 minutes to cool it off before
handling it.
• Never apply water, oil, etc. to deployed air bag
(inflator) module and the activated seat belt
pretensioner to cool it off and be careful so that water,
oil etc. does not get on the deployed air bag (inflator)
module and the activated seat belt pretensioner.
• After the air bag (inflator) module has been deployed,
the surface of the air bag may contain a powdery
residue. This powder consists primarily of cornstarch
(used to lubricate the bag as it inflates) and by-
products of the chemical reaction. As with many
service procedures, you should wear gloves and
safety glasses.
• When disposing of the deployed air bag (inflator)
module and the activated seat belt pretensioner, be
sure to seal it in a vinyl bag.
• When air bag (inflator) module and seat belt
pretensioner have been deployed / activated inside
the vehicle which is going to be scrapped, leave them
as installed to the vehicle.
• Be sure to wash your hands with mild soap and water
after handling them.
IYSQ01820095-01
I3JA01820119-01

Downloaded from www.Manualslib.com manuals search engine 8B-119 Air Bag System:
The adapter (1) will also give an idea of whether or not
contact tension is sufficient, helping to find an open or
intermittent open due to poor terminal contact. An SDM
short bar release tool (2) is included in the connector test
adapter kit. Inserting it into the SDM connector (3) will
releases the shorting bar.
Special tool
(B): 09932–75010 Air bag driver / passenger load
tool
This tool is used as a diagnostic aid and safety device to
prevent inadvertent air bag (inflator) module deployment.
The load tool has three connectors attached to its case
which are electrically functional and serve as resistive
load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEERING WHEEL”) is used to
substitute the load of the followings.
• Driver air bag (inflator) module when it is connected at
the top of the column to the contact coil assembly.
• Passenger air bag (inflator) module when it is
connected to the air bag harness connector in
instrument panel harness for passenger air bag
(inflator) module.
• Each of driver and passenger seat belt pretensioners
when it is connected to air bag harness connector in
instrument panel harness for driver and passenger
seat belt pretensioners.
• Side-air bag (inflator) module when it is connected to
the floor harness connector for side-air bag (inflator)
module.
• Side curtain-air bag (inflator) module when it is
connected to the floor harness connector for side
curtain-air bag (inflator) module.Another connector (“BASE OF COLUMN”) is used to
substitute the load of the driver air bag (inflator) module
and the contact coil assembly when it is connected at the
base of the column to the air bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not
used.
By substituting the resistance of the load tool when
called for, a determination can be made as to whether an
inflator circuit component is causing system malfunction
and which component is causing the malfunction.
The load tool should be used only when specifically
called for in the diagnostic procedures.
1
2
3
I4RS0A820108-01
1. Connector for contact coil and driver air bag (inflator) module
(Located near the base of the steering column)
2. Connector for driver, passenger air bag (inflator) module, side-air bag
(inflator) module and driver and passenger seat belt pretensioners
3. Not used
I1JA01820004-01

Downloaded from www.Manualslib.com manuals search engine 9A-143 Wiring Systems:
List of Connector
List of ConnectorsS6RW0D910F001
Refer to “C Connector”.
Refer to “E Connector”.
Refer to “G Connector”.
Refer to “J Connector”.
Refer to “K Connector”.
Refer to “L Connector”.
Refer to “O Connector”.
Refer to “Q Connector (8ch)”.
Refer to “R Connector”.
Refer to “S Connector”.
C ConnectorS6RW0D910F002
C01 C06
A/T
C07 C31 C31 C32 C32
A/TM15A engine,
M16A engineJ20A engine With OCV Without OCV
C32 C34 C36 C37 C39 C40
J20A engine A/TM15A engine,
M16A engineM15A engine
C40 C42 C42 C43 C44 C45
J20A engine M15A engineM16A engine,
J20A engineM16A engine A/T J20A engine A/T
C46 C47 C47 C48 C64
M15A engine,
J20A engineM15A engine,
M16A engineJ20A engine J20A engine
12 3456
20 21 16 17 18 1978910
22 23 24 2512
27 2613
28
31 32 33 34 35 36
50 51 46 47 48 4937 38 39 40
52 53 54 5511
41
5642
5743
5814 15
29 30
44
60 45
59
MCONF600002-01
17181920
7
1256
89101113141516
21222324
12
34
MCONF240020-01
181920 21
712345 68910
22232425
13141516
26
171112
MCONF260020-01
123
MCONF030103-02
123
MCONF030038-01
123
MCONF030123-01
123
MCONF030103-02
123
MCONF030053-01
123
MCONF030103-02
123
MCONF030030-01
1
MCONF010054-01
12MCONF020042-01
1
2
3
4
MCONF040102-02
1
2
3
4
MCONF040024-01
1
2
3
4
MCONF040024-01
1
2
3
4
MCONF040102-02
1
2
3
4
MCONF040024-01
1
2
MCONF020150-01
1
2
MCONF020150-01
123
MCONF030040-01
14325
MCONF050025-01
12345
MCONF050050-01
1234 56
MCONF060068-01
1
2
MCONF020150-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-144
C91 C92 C93 C94 C101 C101
M15A engine,
M16A engineJ20A engine
C102 C102 C103 C104 C122 C123
M15A engine,
M16A engineJ20A engine J20A engine J20A engine IF EQPDM15A engine,
M16A engine
C123 C124 C139 C139 C141 C162
J20A engine IF EQPDM15A engine A/T,
M16A engine A/TJ20A engine A/T
C163 C165 C166 C166 C192 C194
J20A engine M/TM15A engine A/T,
M16A engine A/TJ20A engine A/T
C195 C196 C282 C283 C311 C312
M15A engine,
M16A engine
C313 C343 (TO E371)
M16A engine
12
MCONF020266-01
12
MCONF020266-01
12
MCONF020266-01
12
MCONF020266-01
123
MCONF030055-01
123
MCONF030103-02
123
MCONF030055-01
123
MCONF030103-02
123
MCONF030103-02
123
MCONF030103-02
123
456
MCONF060018-01
12MCONF020042-01
1
2
MCONF020150-01
2
1
MCONM020033-01
1
2
65
10 74
93
8
MCONF100049-01
1
2
54
8 63
7
MCONF080028-02
1
MCONF010076-01
1
MCONF010030-01
1
MCONF010001-01
12
MCONF020176-0169
12345
78
MCONF090011-01
546
213
879
1110MCONF110011-02
1
MCONF010057-03
21
43
MCONF040127-01
1MCONF010021-01
1
MCONF010057-03
1
MCONF010078-01
1
MCONF010074-01
24
9
131415
1
101112
56378
MCONF150008-01
24
9
131415
1
101112
56378
MCONF150008-01
24
9
131415
1
101112
56378
MCONF150008-01
21
8
3
9765
131211
1819
4
10
14
20171615MCONF200011-01

Downloaded from www.Manualslib.com manuals search engine 9A-145 Wiring Systems:
E ConnectorS6RW0D910F003
E01 E04
Except Taiwan
E08 E11 E12
E13 E31 E33 E35 E36 E37
E40 E61 E62 E63 E64 E65
M16A engine
E65 E68 E69 E70 E151 E152
J20A engine IF EQPD IF EQPD
E159 E160 E161 E162 E163 E164
E165 E166 E181 E183 E191
E192 E221 E222 E223 E224 E225
J20A engine J20A engine J20A engine
12 3456
20 21 16 17 18 1978910
22 23 24 2512
27 2613
28
31 32 33 34 35 36
50 51 46 47 48 4937 38 39 40
52 53 54 5511
41
5642
5743
5814 15
29 30
44
60 45
59
MCONF600002-01
12567
8
9 1011121314
34
MCONF140012-01
210
13242521
1345678911
1214152326161718192022
MCONF260018-01
123456789
11 12 13 14 15 16 17 18 1910
20
MCONF200029-01
1
2
MCONF020204-01
1
2
MCONF020185-01
3 2 1
6 5 4
MCONF060052-01
2
1
MCONM020033-01
2
1
MCONM020033-01
123
MCONF030062-01
1
2
MCONF020200-01
12
MCONF020199-01
12
MCONF020205-01
1
2
MCONF020008-01
1
2
MCONF020008-01
12
54
3
MCONF050027-01
21
MCONF020183-01
21
43
MCONF040130-01
3
12
MCONF030128-01
3
12
MCONF030128-01
21
MCONF020183-01
12
3
MCONF030101-01
12
3
MCONF030101-01
1
2
MCONF020289-01
1
2
MCONF020289-01
1
2
MCONF020013-01
1
2
MCONF020013-01
2 1
MCONF020162-01
2 1
MCONF020162-01
2 1
MCONF020196-01
2 1
MCONF020196-01
1
34
2
MCONF040045-012 1
MCONF020115-01
1234 56
MCONF060068-01
2 1
MCONF020151-01
21
4
3
MCONF040131-01
312
5
4
MCONF050044-01
312
5
4
MCONF050044-01
312
5
4
MCONF050044-01
21
4
3
MCONF040131-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-146
G ConnectorS6RW0D910F004
E226 E227 E229 E230 E231 E232
A/T IF EQPD
E233 E234 E241 E247 E248 E281
IF EQPD IF EQPD IF EQPD
E311 E312 E323 E324 E325
E371 (TO C343) E377 (TO E378) E378 (TO E377) E381 (TO G333)
E382 (TO G334) E387 (TO L371) E388 (TO L372)
G04 G04
Except Taiwan Taiwan
G05 G06
Ta i w a n Ta i w a n
G14 G16
IF EQPD IF EQPD
21
4
3
MCONF040131-01
21
4
3
MCONF040131-01
21
4
3
MCONF040131-01
21
4
3
MCONF040131-01
21
4
3
MCONF040131-01
312
5
4
MCONF050044-01
312
5
4
MCONF050044-01
21
4
3
MCONF040131-01
312
5
4
MCONF050044-01
312
5
4
MCONF050044-01
312
5
4
MCONF050044-01
1
MCONF010079-01
2 1
MCONF020201-01
2 1
MCONF020202-01
1234
5678910
MCONF100054-01
2 1
MCONF020202-01
6
5 4 3
2
17
11
10 9
8
15
14 13
1216
MCONF160034-01
34
7
2
68910
121314
1716
1
5
11
15181920
MCONM200005-01
21
7654
3
8
MCONM080012-01
4
1
8
3
567
2
MCONF080050-01
987654321
181716151413121110
MCONM180001-01
4
521
108
11
127
36
20191817161514
9 13
MCONM200004-01
3
256
1012
9
81341
14151617181920
11 7
MCONF200008-01
2 1
MCONF020151-01
1234567891011
12 13 14 15 16 17 18 19 20 21 22
MCONF220009-01
123456
131415161718
9101112
21222324
78
1920
MCONF240014-01
123456
212223242526
7
27
8
28
9
29
10
30
11
31
12
32
13
33
14
34
15
35
16
36
17
37
18
38
19
39
20
40
MCONF400005-0110 9 7814 13 11 1215
456 3 12
MCONF150005-01
12345
101112131415
6789
212223241617181920
MCONF240015-01
123456
212223242526
7
27
8
28
9
29
10
30
11
31
12
32
13
33
14
34
15
35
16
36
17
37
18
38
19
39
20
40
MCONF400005-01

Downloaded from www.Manualslib.com manuals search engine 9A-147 Wiring Systems:
G17 G20
Auto A/C
G26 G32 G34 G35
IF EQPD Auto A/C Auto A/C
G61 G62 G63 G64 G65 G65
Auto A/C Auto A/C Auto A/C Manual A/C
G141 G144 G146 G147
G150 G151 G152 G153 G154
IF EQPD IF EQPD Manual A/C
G155 G211 G214
Manual A/C IF EQPD
G241 G248
IF EQPD
G251 G253 G254 G255 G259
IF EQPD Auto A/C
G265 G266 G267 G267 G271
Taiwan IF EQPD With NavigationWithout
Navigation
2 1
83
94
105
116
12 7
MCONF120051-01
14567
15 16 1718192021
89101114
2425262730 13
29 12
2822 23
23
MCONF300004-01
13141516171819
456789
20212223242526
121110123
MCONF260010-01
123MCONF030078-01
2 1
MCONF020111-01
2 1
MCONF020111-01
1
2
MCONF020008-01
456 3 12
MCONF060093-01
456 3 12
MCONF060093-01
456 3 12
MCONF060093-01
12
34
MCONF040009-01
2 143
MCONF040142-01
12345678910MCONF100038-01710
56 12 34
8 9 11 12 13
MCONF130010-01
4
1
8
3
567
2
MCONF080050-01
3
2 1
6 5 4
MCONF060063-01
12
3
8 4675
MCONF080002-01
12
3
8 4675
MCONF080002-01
12
3456
MCONF060025-01
1234
MCONF040098-01
123
78910
456
11121314
MCONF140018-01
3
7 6 5 42 1
MCONF070016-01
1234567 8
9 10111213141516
MCONF160023-01
5 4 3 21
10 9 8 76
MCONF100060-01
1
172
183
194
205
216
227
238
249
2510
2611
2712
2813
2914
3015
3116
32
MCONF320015-01
12345MCONF050021-01
12345678910
11 12 13 14 15 16 17 18 19 20
MCONF200012-01
2
1
MCONF020304-01
1234567
MCONF070004-01
1234
MCONF040096-01
1
2
()MCONF020147-01
12
MCONF020235-01
1MCONF010010-01
4 3 12MCONF040146-0112MCONF020305-011
MCONM010040-01
12345
78 116
12 910
MCONF120028-01