2006 SUZUKI SX4 AIR

Downloaded from www.Manualslib.com manuals search engine 4E-19 ABS:
Trouble shooting
Step Action Yes No
1Scan tool communication check
Can scan tool communicate with BCM?Go to Step 2. Go to Step 3.
2ABS hydraulic unit / control module assembly power
and ground circuit check
1) Check that ABS hydraulic unit / control module assembly
power supply circuit and ground circuit is in good
condition referring to “ABS Hydraulic Unit / Control
Module Assembly Power and Ground Circuit Check”.
Are check results OK?Go to Step 3. Repair ABS hydraulic
unit / control module
assembly power or
ground circuit.
3Data link connector power source circuit check
1) Disconnect scan tool from data link connector.
2) Check for proper connection to scan tool.
3) If OK then turn ignition switch to ON position, and
measure voltage between terminal B of data link
connector and vehicle body ground.
Is voltage 10 – 12 V?Go to Step 4. Terminal B circuit open
or shorted to ground.
4Data link connector ground circuit check
1) Turn ignition switch to OFF position, and measure
resistance between the following terminals:
• Terminal G of data link connector and vehicle body
ground.
• Terminal G1 of data link connector and vehicle body
ground.
Are resistance less than 2
Ω?Go to Step 5. Terminal G and/or G1
wire circuit open or high
resistance.
5Serial communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by serial data circuit.
3) Check proper connection at serial data circuit terminals.
4) If OK, then check for high resistance, open or short to
power circuit or ground in serial data circuit.
Is check result in good condition?Go to Step 6. Repair serial data circuit
and recheck.
6CAN communication line circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check for proper connection to CAN communication line
wire.
3) If OK then check CAN communication line circuit
between control modules for open, short and high
resistance.
Is each CAN communication line circuit in good condition?Substitute a known-
good ABS hydraulic unit
/ control module
assembly and recheck.Repair CAN
communication line
circuit and recheck.

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-22
DTC 1016: Brake Light SwitchS6RW0D4504014
Wiring Diagram
DTC Detecting Condition and Trouble Area
NOTE
When a vehicle is lifted up and its wheel(s) is turned, this DTC is set.
In such case, clear the DTC and check again.

Troubleshooting
WHTGRN
34 712V
E08-7
E08-9GRN/ORN
2
8
112V
GRN/WHT
WHTGRN[A]E08
1
2
3
4
5
6
7 12
13
14
15
16
17
18
19
20
21
228
9
10
11
23
24
25
26
I7RW01450006-05
[A]: ABS control module connector (viewed from terminal side) 3. Ignition switch 6. Brake light
1. Battery 4. Junction block assembly 7. ABS hydraulic unit / control module assembly
2. Main fuse box 5. Brake light switch 8. To ECM and shift lock relay (A/T model)
DTC Detecting Condition Trouble Area
Brake light switch signal voltage becomes 4.8 – 8.0 V for
specified time.• Brake light circuit
• Brake light switch
• ABS control module
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Brake light operation check
1) Turn ignition switch to ON position and depress brake
pedal.
Does brake light turn ON?Go to Step 3. Repair brake light
switch, brake light and/
or brake light circuit and
recheck.
3Brake light switch signal circuit check
1) Disconnect ABS hydraulic unit / control module and
brake light switch connector with ignition switch turned
OFF.
2) Check for proper connection to “E08-7” terminal of ABS
hydraulic unit / control module and “GRN/WHT” wire
terminal of brake light switch.
3) If OK then measurer resistance between terminal of
“E08-7” and “GRN/WHT” wire terminal of brake light
switch connector.
Is it less than 2
Ω?Substitute a known-
good ABS hydraulic unit
/ control module and
recheck.“GRN/WHT” wire open
or high resistance.

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-24
DTC Troubleshooting
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check tire condition
1) Check that tire pressure is specifications.
Are they in good condition?Go to Step 3. Replace tire or adjust
tire pressure and
recheck.
3Wheel speed sensor circuit check
1) Disconnect ABS hydraulic unit / control module
connector and applicable wheel speed sensor connector
with ignition switch turned OFF.
2) Check for proper connection to ABS hydraulic unit /
control module connector at applicable terminals and
terminals of applicable wheel speed sensor.
3) If OK then check applicable wheel speed sensor circuit
for open, short and high resistance.
Is each applicable wheel speed sensor circuit in good
condition?Go to Step 4. Repair circuit and
recheck
4Wheel speed sensor check
1) Inspection applicable wheel speed sensor referring to
“Front and Rear Wheel Speed Sensor Inspection”.
Is it in good condition?Go to Step 5. Clean or replace.
5Wheel speed sensor encoder check
1) Inspection applicable wheel speed sensor encoder
referring to “Front Wheel Speed Sensor Encoder On-
Vehicle Inspection” and/or “Rear Wheel Speed Sensor
Encoder On-Vehicle Inspection”.
Is it in good condition?Go to Step 6. Clean or replace wheel
hub assembly.
6Wheel speed sensor signal check
1) Inspection applicable wheel speed sensor referring to
“Front and Rear Wheel Speed Sensor On-Vehicle
Inspection”.
Is it in good condition?Substitute a known-
good wheel hub
assembly and recheck.
If DTC detected,
substitute a known-
good ABS hydraulic unit
/ control module and
recheck.Replace wheel speed
sensor and recheck.

Downloaded from www.Manualslib.com manuals search engine 4E-25 ABS:
DTC C1033: Wheel Speed Sensor DeviationS6RW0D4504016
Wiring Diagram
Refer to “Wiring Diagram” under “DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel
Speed Sensor Circuit / Sensor or Encoder”.
DTC Detecting Condition and Trouble Area
DTC Troubleshooting DTC Detecting Condition Trouble Area
• Three or more sensor signals seem to be effected by
temporary failure suspicion at the same time.
• One wheel or more are controlled by ABS for more than
specified time.• Wheel speed sensor
• Wheel speed sensor circuit
• Wheel encoder
• ABS control module
• Tire (flat tire)
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check DTC for ABS
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ignition switch ON and check DTC for ABS.
Is DTC C1021, C1022, C1025, C1026, C1031, C1032,
C1035 and/or C1036 detected together?Go to “DTC C1021 /
C1022 / C1025 / C1026
/ C1031 / C1032 /
C1035 / C1036: Wheel
Speed Sensor Circuit /
Sensor or Encoder” and
recheck.Go to Step 3.
3Check tire condition
1) Check that tire pressure is specifications.
Are they in good condition?Go to Step 4. Replace tire or adjust
tire pressure and
recheck.
4Wheel speed sensor circuit check
1) Disconnect ABS hydraulic unit / control module
connector and all wheel speed sensor connectors with
ignition switch turned OFF.
2) Check for proper connection to ABS hydraulic unit /
control module connector and terminals of wheel speed
sensor.
3) If OK then check all wheel speed sensors circuit for
open, short and high resistance.
Are wheel speed sensor circuits in good condition?Go to Step 5. Repair circuit and
recheck.
5Wheel speed sensor check
1) Inspection all wheel speed sensors referring to “Front
and Rear Wheel Speed Sensor Inspection”.
Are they in good condition?Go to Step 6. Clean or replace.
6Wheel speed sensor encoder check
1) Inspection all wheel speed sensor encoders referring to
“Front Wheel Speed Sensor Encoder On-Vehicle
Inspection” and “Rear Wheel Speed Sensor Encoder
On-Vehicle Inspection”.
Are they in good condition?Go to Step 7. Clean or replace wheel
hub assembly.
7Wheel speed sensor signal check
1) Inspection all wheel speed sensors referring to “Front
and Rear Wheel Speed Sensor On-Vehicle Inspection”.
Are they in good condition?Substitute a known-
good wheel hub
assembly and recheck.
If DTC detected,
substitute a known-
good ABS hydraulic unit
/ control module and
recheck.Replace wheel speed
sensor and recheck.

Downloaded from www.Manualslib.com manuals search engine 4E-27 ABS:
DTC C1057: Power Supply Voltage Too High / Too LowS6RW0D4504018
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
WHTGRN
34 5
E08-23BLK
12VE08-9GRN/ORN
2
1
[A]E08
1
2
3
4
5
6
7 12
13
14
15
16
17
18
19
20
21
228
9
10
11
23
24
25
26
I7RW01450009-03
[A]: ABS control module connector (viewed from terminal side) 2. Main fuse box 4. Junction block assembly
1. Battery 3. Ignition switch 5. ABS hydraulic unit control module assembly
DTC Detecting Condition Trouble Area
ABS control module power supply voltage is too high or
too low.• ABS control module power supply circuit
• ABS control module
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check ABS hydraulic unit / control module assembly
power and ground circuit
1) Check that ABS hydraulic unit / control module assembly
power supply circuit and ground circuit is in good
condition referring to “ABS Hydraulic Unit / Control
Module Assembly Power and Ground Circuit Check”.
Are check results OK?Go to Step 3 Repair ABS hydraulic
unit / control module
assembly power or
ground circuit.
3ABS hydraulic unit / control module power source
voltage check
1) Measure battery voltage with engine running at 3000
rpm.
Is voltage 15 V or less?Substitute a known-
good ABS hydraulic unit
/ control module
assembly and recheck.Check charging system
referring to “Generator
Test (Undercharged
Battery Check) in
Section 1J”.

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-28
DTC C1061: Pump Motor CircuitS6RW0D4504019
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
WHT/RED
1 2
5
M
3
4
12VE08-25
E08-26BLKE08 [A]
1
2
3
4
5
6
7 12
13
14
15
16
17
18
19
20
21
228
9
10
11
23
24
25
26
I7RW01450010-02
[A]: ABS control module connector (viewed from terminal side) 3. Pump motor driver (transistor)
1. Battery 4. ABS pump motor
2. Main fuse box 5. ABS hydraulic unit / control module assembly
DTC Detecting Condition Trouble Area
• Defective pump motor and/or motor power supply
voltage is too low.
• Pump motor circuit in ABS control module is opened,
shorted to power or ground circuit.• Pump Motor and/or Motor Driver power supply circuit
• ABS control module
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check ABS hydraulic unit / control module assembly
power and ground circuit
1) Check that ABS hydraulic unit / control module assembly
power supply circuit and ground circuit is in good
condition referring to “ABS Hydraulic Unit / Control
Module Assembly Power and Ground Circuit Check”.
Are check results OK?Substitute a known-
good ABS hydraulic unit
/ control module
assembly and recheck.Repair ABS hydraulic
unit / control module
assembly power or
ground circuit.

Downloaded from www.Manualslib.com manuals search engine 4E-29 ABS:
DTC C1063: Solenoid Valve Power Supply Driver CircuitS6RW0D4504020
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
E08 [A]
1
2
3
4
5
6
7 12
13
14
15
16
17
18
19
20
21
228
9
10
11
23
24
25
26
WHTGRN 34 7
E08-23BLK12V
E08-9GRN/ORN
2
1
WHT/BLU5E08-24
6
I7RW01460015-01
[A]: ABS control module connector (viewed from terminal side) 4. Junction block assembly
1. Battery5. Solenoid valve power supply driver (transistor)
2. Main fuse box 6. ABS hydraulic unit / control module assembly
3. Ignition switch 7. To solenoid valve
DTC Detecting Condition Trouble Area
• Solenoid valve power supply driver circuit is opened,
shorted to power and ground circuit in ABS control
module.
• Solenoid valve power supply voltage is too low.
• Solenoid valve power supply driver is stuck to ON or
OFF position.
• Output circuit from control unit is opened or shorted in
ABS control module.
• Mismatching solenoid output and solenoid monitor is
detected.• Solenoid valve power supply circuit
• ABS control module
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check ABS hydraulic unit / control module assembly
power and ground circuit
1) Check that ABS hydraulic unit / control module assembly
power supply circuit and ground circuit is in good
condition referring to “ABS Hydraulic Unit / Control
Module Assembly Power and Ground Circuit Check”.
Are check results OK?Substitute a known-
good ABS hydraulic unit
/ control module
assembly and recheck.Repair ABS hydraulic
unit / control module
assembly power or
ground circuit.

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-30
DTC C1071: Control Module Internal DefectS6RW0D4504021
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
ABS Hydraulic Unit / Control Module Assembly Power and Ground Circuit CheckS6RW0D4504022
Wiring Diagram
Circuit Description
When the ignition switch is turned ON, power supply is supplied to ABS control module. And, power supply is supplied
to pump motor and solenoid valve in other line by the switching function in ABS control module. DTC Detecting Condition Trouble Area
ABS control module internal defect is detected. • ABS control module
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check ABS hydraulic unit / control module assembly
power and ground circuit
1) Check that ABS hydraulic unit / control module assembly
power supply circuit and ground circuit is in good
condition referring to “ABS Hydraulic Unit / Control
Module Assembly Power and Ground Circuit Check”.
Are check results OK?Substitute a known-
good ABS hydraulic unit
/ control module
assembly and recheck.Repair ABS hydraulic
unit / control module
assembly power or
ground circuit.
E08 [A]
1
2
3
4
5
6
7 12
13
14
15
16
17
18
19
20
21
228
9
10
11
23
24
25
26
WHTGRN
35
6
7
84
E08-23BLK
12V
E08-25
E08-24
E08-9
WHT/RED
WHT/BLU
GRN/ORN
2
1
12V
I6RW0C450004-01
[A]: ABS control module connector (viewed from terminal side) 5. ABS hydraulic unit / control module assembly
1. Battery6. To pump motor driver
2. Main fuse box 7. Solenoid valve power supply driver
3. Ignition switch 8. To solenoid valve
4. Junction block assembly