2006 SUZUKI SX4 Engine General Information and Diagnosis

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-139
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module
Programming Error / Control Module Performance
S6RW0D1104053
System Description
Internal control module is installed in ECM.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool.
3) Start engine and run it at idle if possible.
4) Check DTC and pending DTC by using scan tool.5A/C refrigerant pressure sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “RED/BLU” wire terminal of
A/C refrigerant pressure sensor connector and “E01-55”
terminal of ECM connector.
Is resistance below 2
Ω?“RED/BLU” wire is
shorted to power supply
circuit.“RED/BLU” wire is open
or high resistance
circuit.
6A/C refrigerant pressure sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
engine ground and “ORN” wire terminal of A/C
refrigerant pressure sensor connector.
Is resistance below 5
Ω?Go to Step 8. Go to Step 7.
7ECM ground circuit check
1) Remove ECM from its bracket with ECM connectors
connected.
2) Measure resistance between engine ground and “E01-
54” terminal of ECM connector.
Is resistance below 5
Ω?“ORN” wire is open or
high resistance circuit.ECM grounds “C01-58”,
“C01-15”, “C01-30” and/
or “E01-31” is open or
high resistance circuit.
8A/C refrigerant pressure sensor check
1) Check A/C refrigerant pressure sensor referring to “A/C
Refrigerant Pressure Sensor and Its Circuit Inspection in
Section 7B” or “A/C Refrigerant Pressure Sensor and Its
Circuit Inspection in Section 7B”.
Is it good condition?Substitute a known-
good ECM and recheck.Faulty A/C refrigerant
pressure sensor. Step Action Yes No
DTC detecting condition Trouble area
DTC P0601:
Data write error or check sum error
(1 driving cycle detection logic)
DTC P0602:
Data programming error
(1 driving cycle detection logic but MIL does not light up)
DTC P0607:
Data programming error
(1 driving cycle detection logic)ECM

Downloaded from www.Manualslib.com manuals search engine 1A-140 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC P0616: Starter Relay Circuit LowS6RW0D1104054
Wiring DiagramStep Action Yes No
1DTC recheck
1) Clear DTC referring to “DTC Clearance”.
2) Turn OFF ignition switch.
3) Turn ON ignition switch and check DTC.
Is DTC P0601 or P0607 still indicated?Go to Step 2. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
2ECM reprogramming check
Was reprogramming of ECM executed?Execute reprogramming
of ECM correctly once
again.Go to step 3.
3ECM power and ground circuit check
1) Check that ECM power supply circuit and ECM ground
circuit is in good condition referring to “ECM Power and
Ground Circuit Check”.
Are check results OK?Substitute a known-
good ECM and recheck.Repair ECM power or
ground circuit.
E01C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238
3
461E01-29
C01-58
C01-15 C01-30
BLK/ORN
BLKBLK
5
RED/WHTGRN/WHT
GRN
RED
E01-30
C01-48
BLK/WHT
YEL/GRN
YEL/GRN
WHT
2 7
8 9WHT
WHT/BLU
BLKE01-31
I6RW0D110045-01
1. ECM 4. Main fuse box 7. “ST SIG” fuse
2. Starter motor 5. Starting motor control relay 8. “ST MOT” fuse
3. Ignition switch 6. “IG COIL” fuse 9. “IGN” fuse

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-141
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine.
4) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC P0617: Starter Relay Circuit HighS6RW0D1104055
Wiring Diagram
Refer to “DTC P0616: Starter Relay Circuit Low”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it at idle for 3 min. or more.
4) Check DTC and pending DTC.DTC detecting condition Trouble area
Engine starts even though vehicle is at stop and engine starter signal is low voltage.
(2 driving cycle detection logic)• Engine starter signal circuit
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Signal circuit check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) Measure voltage at terminal “C01-48” of ECM connector,
under following condition.
Voltage at terminal “C01-48” of ECM connector
While engine cranking: 6 – 14 V
After starting engine: 0 – 1 V
Is each voltage within specified range?Poor “C01-48”
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If wire and connections
are OK, substitute a
known-good ECM and
recheck.“YEL/GRN” wire is open
or high resistance
circuit.
DTC detecting condition Trouble area
Engine starter signal is high voltage for 180 seconds while engine is running.
(2 driving cycle detection logic)• Engine starter signal circuit
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-142 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Starter signal check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) Start engine, measure voltage between “C01-48”
terminal of ECM connector and vehicle body ground.
Is voltage 0 – 1 V?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”. If OK, substitute a
known-good ECM and
recheck.Go to Step 3.
3Wire circuit check
1) Disconnect starting motor control relay in individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to starting motor control
relay at “RED/WHT”, “RED”, “WHT”, and “YEL/GRN”
wire terminals.
3) Disconnect connector from starting motor.
4) Measure voltage between “C01-48” terminal of ECM
connector and vehicle body ground with ignition switch
turned ON.
Is voltage 0 – 1 V?Go to Step 4. “YEL/GRN” wire is
shorted to power circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
4Wire circuit check
1) Measure voltage between “RED/WHT” wire terminal of
starting motor control relay connector and vehicle body
ground with ignition switch turned ON.
Is voltage 0 – 1 V?Check starting motor
control relay. If OK,
substitute a known-
good ECM and recheck.Faulty ignition switch,
check ignition switch
referring to “Ignition
Switch Inspection in
Section 9C”.
If ignition switch is OK,
check for short circuit
between ignition switch
and starting motor
control relay to power
circuit.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-143
DTC P1510: ECM Back-Up Power Supply MalfunctionS6RW0D1104056
Wiring Diagram
Circuit Description
Battery voltage is supplied so that DTC memory, values for engine control learned by ECM, etc. are kept in ECM even
when the ignition switch is turned OFF.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool and run engine at idle speed for 1 min.
3) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

E01C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238
WHT/REDWHT80A50A
3
21
E01-2
I6RW0D110046-02
1. ECM 2. “DOME” fuse 3. Main fuse box
DTC detecting condition Trouble area
Back-up power circuit voltage is less than specified value for 5 seconds while engine
is running.
(1 driving cycle detection logic)Battery voltage supply circuit
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.

Downloaded from www.Manualslib.com manuals search engine 1A-144 Engine General Information and Diagnosis:
DTC P2101: Throttle Actuator Control Motor Circuit Range / PerformanceS6RW0D1104057
Wiring Diagram2Battery voltage supply circuit check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) With engine running, measure voltage between “E01-2”
terminal of ECM connector and engine ground.
Is voltage 10 – 14 V?Poor “E01-2”
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If wire and connections
are OK, substitute a
known-good ECM and
recheck.“DOME” fuse blown,
“WHT” or “WHT/RED”
wire is circuit open or
short circuit. Step Action Yes No
E01C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E01-1
E01-60
C01-58
C01-15 C01-30
BLK/ORN
BLKBLKE01-31 BLK
BLK/RED
RED
BRN
BLU
GRN
GRNGRY
WHT
BLK
GRY
BLK/REDE01-16
E01-45
E01-32
C01-45
C01-44
C01-43
C01-54
C01-40
C01-42
C01-41
1-1
1-2
1-33
45
867
109
E01-29 GRNBLK/WHT
WHT
YEL
I6RW0D110047-01
1. Electric throttle body assembly 3. ECM 8. “IGN” fuse
1-1. Throttle actuator 4. Main relay 9. “IG COIL” fuse
1-2. Throttle position sensor (main) 5. Individual circuit fuse box No.1 10. Ignition switch
1-3. Throttle position sensor (sub) 6. “THR MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-145
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC detecting condition Trouble area
Monitor signal of throttle actuator output (duty output) is inconsistent with
throttle actuator control command.
(1 driving detection logic)• Throttle actuator circuit
• Electric throttle body assembly
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Throttle actuator circuit check
1) Disconnect connectors from electric throttle body
assembly and ECM with ignition switch turned OFF.
2) Check for proper connection of electric throttle body
assembly and ECM connectors at “BLU” wire, “YEL”
wire, “C01-45” and “C01-44” terminals.
3) Turn ON ignition switch.
4) Measure voltage between “BLU” wire terminal of electric
throttle body assembly connector and engine ground,
between “YEL” wire terminal of electric throttle body
assembly connector and engine ground.
Is voltage 0 V?Go to Step 3. “BLU” wire and/or “YEL”
wire is shorted to power
circuit.
3Throttle actuator circuit check
1) Turn OFF ignition switch.
2) Measure resistance between “BLU” wire terminal of
electric throttle body assembly connector and engine
ground, between “YEL” wire terminal of electric throttle
body assembly connector and engine ground.
Is resistance infinity?Go to Step 4. “BLU” wire and/or “YEL”
wire is shorted to
ground circuit.
“WHT”
“YEL”“RED”
“GRN” “BLU”“BLK”
I5RW0C110016-01

Downloaded from www.Manualslib.com manuals search engine 1A-146 Engine General Information and Diagnosis:
DTC P2102: Throttle Actuator Control Motor Circuit LowS6RW0D1104058
Wiring Diagram
Refer to “DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

4Throttle actuator circuit check
1) Check throttle actuator referring to “Throttle Actuator
Performance Check” under “Electric Throttle Body
Assembly On-Vehicle Inspection in Section 1C”.
Is check result satisfactory?Substitute a known-
good ECM and recheck.Replace electric throttle
body assembly. Step Action Yes No
DTC detecting condition Trouble area
Power supply voltage of throttle actuator control circuit is lower than specified
value for specified time even if throttle actuator control relay is turned on.
(1 driving detection logic)• Throttle actuator control relay circuit
• Throttle actuator control relay
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Throttle actuator control relay circuit check
1) Remove ECM from its bracket with ECM connectors
connected.
2) Check for proper connection of ECM connector at “E01-
45” and “E01-32” terminals.
3) Turn ON ignition switch.
4) Measure voltage between “E01-32” terminal of ECM
connector and engine ground.
Is voltage 10 – 14 V?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Go to Step 3.
3Is “THR MOT” fuse in good condition?Go to Step 4. Replace fuse and check
for short in circuits
connected to this fuse.