Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-30
Height Sensor and Its Circuit Inspection (If
Equipped)
S6RW0D9206028
1) Remove front or rear height sensor from vehicle
referring to “Height Sensor Removal and Installation
(If Equipped)”.
2) Connect connector to height sensor.
3) Vary position of height sensor link (1) and measure
voltage between terminals of headlight leveling
control module (4) as described below.
• For front height sensor
Between “G14-20” and “G14-22” terminals of
headlight leveling control module.
• For rear height sensor
Between “G14-19” and “G14-21” terminals of
headlight leveling control module.
If check result is not as specified, perform
inspections of power supply, ground and signal
circuits of front or rear height sensor which is
described under “Inspection of Headlight Leveling
Control Module and Its Circuit (Headlight Auto
Leveling System)”. If circuits are OK, replace
height sensor.
Height sensor output voltage
Full bound position (2): about 0.5 V
Full rebound position (3): about 4.5 V
Headlight Leveling Control Module Removal
and Installation (If Equipped)
S6RW0D9206029
Removal
1) Disconnect negative (–) cable at battery.
2) Remove glove box.
3) Disconnect connector (1) from headlight leveling
control module (2).
4) Remove headlight leveling control module with its
bracket from steering support member (3).
Installation
For installation, reverse removal procedure noting the
following.
• Connect connector securely.
• After replacing headlight leveling control module with
new one, initialize headlight auto leveling system
referring to “Initialization of Headlight Auto Leveling
System”.
Initialization of Headlight Auto Leveling SystemS6RW0D9206030
Initialization of the headlight auto leveling system is to
make the headlight leveling control module learn signals
which are fed from the height sensors when the vehicle
is at the standard height. Standard height means the
height of the vehicle with a driver but without load in it.
Initialization of the headlight auto leveling system is
required when any of the following works has been
performed.
• Replacement of headlight leveling control module
• Removal of front and/or rear height sensor link from
lower arm
• Removal of front and/or rear height sensor from
suspension frame
• Replacement of front and/or rear height sensor
[A]: Front [B]: Rear
[A] [B]
4
G14
10 11 12 13 16 17 18 19 2031 5 6 9
21 22 23 24
V
2
3 1
2
3
1
I6RW0C920024-01
23 1
I6RW0C920025-01
Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-3
Washer Tank and Washer Pump Removal and
Installation
S6RW0D9406002
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect washer pump lead wire couplers and
hoses.
4) Remove washer tank attaching bolts (4).
5) Remove washer tank (1).
6) Remove windshield washer pump (2) and rear
washer pump (3) from washer tank (1).
Installation
Install washer tank and washer pump by reversing
removal procedure, noting the following instructions.
• Connect washer pump connector(s) and hose
securely.
Washer Pump InspectionS6RW0D9406003
1) Connect battery positive (+) and negative (–)
terminals to pump (+) and (–) terminals respectively.
2) Check windshield and rear washer pumps for
operation.
If pump does not operate, replace washer pump.
Windshield Wiper Removal and InstallationS6RW0D9406004
Removal
1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2),
and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top and
Front Lower Crossmember Components in Section
9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper
assembly (2).
5. Rear wiper arm with blade assembly 12. Wiper switch : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
6. Rear wiper motor 13. Rear wiper relay : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
7. Washer pump for windshield washer 14. Junction block.
5. Right side headlight housing
1
4
34245
I7RW01940007-01
I5RW0A940004-01
1
3 3
2
I4RS0B940003-03
21I5RW0A940005-02
Downloaded from www.Manualslib.com manuals search engine 9E-1 Glass / Windows / Mirrors:
Body, Cab and Accessories
Glass / Windows / Mirrors
Precautions
Precautions for Power Window Service (Pinching Prevention Function Model)S6RW0D9500001
WARNING!
When checking the pinching prevention function, never attempt intentionally to have your hand, arm
or any other part of the body pinched. Also, use full care not to have your body caught.
• Do not drop the power window regulator (motor) or expose it to a strong impact in any other way.
• Do not operate the motor unless the power window regulator (motor) is installed and ready to operate door glass.
• If any peripheral part has bean damaged, replace regulator (motor) as well depending on the damage condition.
• After replacing or disconnecting the driver side power window regulator (motor), power window main switch, battery
and/or fuse, make sure to execute the initial setting, (to have the door glass closed position learned) refer to “Power
Window Main Switch Initialization (Pinching Prevention Function Model)”.
General Description
Rear End Door Window Defogger System DescriptionS6RW0D9501001
The rear end door window defogger is controlled by BCM. For the BCM description refer to “BCM General Description
in Section 10B”.
Downloaded from www.Manualslib.com manuals search engine 9E-3 Glass / Windows / Mirrors:
Diagnostic Information and Procedures
Rear End door Window Defogger Symptom DiagnosisS6RW0D9504001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.
Power Window Control System Symptom DiagnosisS6RW0D9504002
Condition Possible cause Correction / Reference Item
Rear end door window
defogger does not
operateCircuit fuse blownReplace fuse and check for short circuit.
Rear end door window defogger switch
faultyCheck rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faultyCheck rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Defogger wire faultyCheck defogger wire referring to “Rear End
Door Window Defogger Wire Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
All power windows do not
operateCircuit fuse blownReplace fuse and check for short circuit.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Ignition switch faultyCheck ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.
Only one power window
does not operatePower window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window sub switch faultyCheck power window sub switch referring to
“Power Window Sub Switch Inspection”.
Wiring and/or coupler faultyCheck wiring and/or coupler.
Power window regulator faultyCheck window regulator.
Power window motor faultyCheck power window motor.
Wiring or grounding faultyRepair circuit.
Driver side door glass
fails to perform auto-up /
auto-down function
(Pinching Prevention
Function Model)Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”.
Wiring or grounding faultyRepair circuit.
Driver side door glass
fails to lower back even
when a foreign matter is
pinched (Pinching
Prevention Function
Model)Power window main switch has not been
initializedExecute the initial setting of power window
main switch referring to “Power Window Main
Switch Initialization (Pinching Prevention
Function Model)”.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”.
Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-4
Inspection of Pinching Prevention Function (Pinching Prevention Function Model)S6RW0D9504032
1) Open driver side door glass fully.
2) Hold a hummer so that its handle (wooden) (1) is placed as shown.
WARNING!
Never attempt to have your hand, arm or any other part of the body punched. Also, use full care not to
have your body caught during inspection.
CAUTION!
If a side visor is installed, be careful so that hammer handle does not contact the visor. A hammer can
be held from inside of the vehicle.
3) Use auto-up function of power window main switch.
4) Check that door glass lowers back automatically to specified position “a” before hammer handle is caught. If there
is any faulty condition, referring to “Power Window Control System Symptom Diagnosis”.
Power Door Mirror Control System Symptom DiagnosisS6RW0D9504003
Driver side door glass
lowers back while using
auto-up function although
nothing is pinched
between door glass and
frame (Pinching
Prevention Function
Model)Foreign matter is attached to door glass,
glass run or sash etc.Remove the foreign matter.
Glass run and/or door sash faultyRepair or replace.
Power window main switch has not been
initializedExecute the initial setting of power window
main switch referring to “Power Window Main
Switch Initialization (Pinching Prevention
Function Model)”.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”. Condition Possible cause Correction / Reference Item
“a”. Approx. 220 mm (8.66 in.)
I6RW0D950006-01
Condition Possible cause Correction / Reference Item
All power mirrors do not
operateCircuit fuse blownReplace fuse and check for short circuit.
Power door mirror switch faultyCheck power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Wiring or grounding faultyRepair circuit.
One power mirror does
not operatePower door mirror switch faultyCheck power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Power door mirror actuator faultyCheck actuator refraining to “Power Door
Mirror Actuator Inspection”.
Wiring or grounding faultyRepair circuit.
Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
CAUTION!
Upon completion of installation, note the
following.
• Sudden closing of door before adhesive is
completely set may cause glass to become
loose or to come off. Therefore, if door is
opened or closed before adhesive is
completely set, make sure to open all door
glasses and use proper care.
• If molding is not securely in place, hold it
down with a tape until adhesive is
completely set.
• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction,
check setting time of adhesive to be used
and observe precautions to be taken
before adhesive is set.
• Refrain from driving till adhesive is
completely set so as to ensure proper and
sufficient adhesion.
Front Pillar Window ComponentsS6RW0D9506003
Front Pillar Window Removal and InstallationS6RW0D9506004
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specification and position for front
pillar window
Height “a”: 10 mm (0.39 in.)
Width “b”: 6 mm (0.24 in.)
Position “c”: 4.5 mm (0.18 in.)
Width “d”: 12 mm (0.47 in.)
Position “e”: 3.5 mm (0.14 in.)
Position “f”: 5.5 mm (0.22 in.)
Width “g”: 11.3 mm (0.44 in.)
1. Front pillar window glass
1
I5RW0A950007-02
4. Molding
“d”
“a” “b”“e”1
2 3
4
“d”
“a” “b”“c”
1 2
3
4
“d”
“f ” “a”
“b”12
3
4
“c”“g”
“a” “b”
12
3
4
I5RW0A950008-01
Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-14
Front Door Glass Removal and InstallationS6RW0D9506010
NOTE
(For pinching prevention function model)
After disconnecting the power window main
switch, make sure to execute to the initial
setting, (to have the door glass closed
position learned) refer to “Power Window
Main Switch Initialization (Pinching
Prevention Function Model)”.
Removal
1) Remove door mirror trim (1).
2) Remove door trim mounting screws (2).
3) Remove door trim (1) as shown.
And disconnect connectors from power window
switch, door mirror and tweeter (if equipped).
4) Remove door inner weather-strip (3).
5) Remove door trim bracket (1).
6) Remove door sealing cover (2).7) Remove door glass mounting screws (1).
8) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new
one.
• Tighten door glass rear mounting screw (1) first, and
then tighten door glass front mounting screw (2).
• Secure door sealing cover (1) with adhesive (2).
“A”
“A”
“A”21
2
I5RW0A950014-02
“A”
“A”
“A”
“A”“A”
“A”“A”
“A”
“A”
“A”
1I5RW0A950015-02
3
1
2I5RW0A950016-02
2
1
I5RW0A950017-03
2
1
I5RW0A950018-02
2
1
I5RW0A950019-02
Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6) → (7) → (8) → (9)
Front Door Window Regulator Removal and
Installation
S6RW0D9506011
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.
Removal
1) Remove door glass referring to “Front Door Glass
Removal and Installation”.
2) Disconnect power window motor lead wire at
coupler.
3) Remove regulator mounting screws (1), and then
remove front door window regulator (2).Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
Front Door Window Regulator InspectionS6RW0D9506012
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.
Check the following parts for wear, damage, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
“A”
“A”
“A”
“A”“A”
“A”“A”
“A”
“A”
“A”
3
2
4
5
6
7
8
9
1
I5RW0A950020-02
2
1I5RW0A950021-02