2006 NISSAN VERSA boot

MA-10
PERIODIC MAINTENANCE
Revision: June 20062007 Versa
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belt if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) Maintenance-free item.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform such
maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate.
(1) Using transmission fluid other than Genuine NISSAN CVT Fluid NS-2 will damage the CVT, which is not covered by the NIS-
SAN new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.Spark plugs (Iridium/plati-
num-tipped type)Replace every 105,000 miles (169,000 km)MA-18
Intake and exhaust valve
clearance)NOTE (4)EM-107, "Valve Clear-
ance"
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section - Page
or - Content
Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x
1,000
(km x
1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables I I I IMA-24
Brake pads, rotors, drums & lin-
ings IIIIMA-25
Manual transaxle oil or automatic
transaxle fluidIIIIMA-22 or MA-22
CVT fluid NOTE (1) IIIIMA-20
Steering gear & linkage, axle &
suspension partsIIMA-26, PS-13
Tire rotation NOTE (2)MA-24
Front drive shaft boots I I I IMA-27
Exhaust system I IMA-20
In-cabin microfilter R R R RMA-20

CHASSIS AND BODY MAINTENANCE
MA-27
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: June 20062007 Versa
Drive ShaftELS0022L
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
Lubricating Locks, Hinges and Hood LatchELS0022M
Checking Seat Belts, Buckles, Retractors, Anchors and AdjustersELS0022N
Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as
necessary. Refer to SB-8, "
Seat Belt Inspection" .

Check the seat belt anchors for loose bolts, damage, or excessive wear.

Check the seat belt webbing for any damage, cuts, fraying, or excessive wear.
SDIA11 90 J
PIIB7546E

CONTROL LINKAGE
MT-13
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
b. Pull the release button (1) of select cable (2) and then remove it
from select lever (3).
5. Shift control lever to neutral position.
6. Remove control lever knob.
7. Remove center console assembly. Refer to IP-22, "
CENTER
CONSOLE ASSEMBLY" .
8. Remove control device assembly bolts.
9. Remove exhaust front tube, center muffler and heat plate. Refer
to EX-4, "
Removal and Installation" .
10. Remove cable support bracket.
11. Remove select cable and shift cable from cable bracket.
12. Remove control device assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.

Securely assemble each cable and lever of control shaft.

Be careful about the installation direction, and push control lever
knob onto control lever.
CAUTION:
Do not reuse control lever knob.

Make sure that the front/rear claws (1) of control device assem-
bly are in contact with flange of the floor (2).

When control lever is selected to 1st-2nd side and 5th-6th side,
confirm control lever returns to neutral position smoothly.

When control lever is shifted to each position, make sure there
is no binding or disconnection in each boot.

Move stopper (1) to lock position when installing the shift cable
onto the shift lever.
WCIA0606E
SCIA7630E
PCIB1510E
SCIA7846E

PS-4
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsEGS0014S
The actual shapes of Kent-Moore tools may differ from those of special tools illustrated here.
Commercial Service ToolsEGS0014T
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127S000
(J-25742-1)
Preload gauge
(J-25765-A)
1. GG91030000
Torque wrench
2. HT62940000
(—)
Socket adapter (1/2")
3. HT62900000
(—)
Socket adapter (3/8")Inspecting rotating torque for steering column
assembly and pinion assembly
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV48103400
(—)
Preload adapterInspecting of rotating torque for pinion assem-
bly
S-NT541
ZZA1229D
ZZA0824D
Tool number
Tool nameDescription
Spring gauge Inspecting steering wheel turning force and
power steering gear linkage
Power toolRemoving nuts and bolts
LST025
PBIC0190E

PS-12
POWER STEERING GEAR
Revision: June 20062007 Versa
POWER STEERING GEARPFP:49001
Removal and InstallationEGS0014Y
COMPONENT
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
REMOVAL
1. Set vehicle to the straight-ahead position.
2. Remove bolt of intermediate shaft (lower side), and then remove intermediate shaft from steering gear
pinion shaft.
3. Raise vehicle.
4. Remove tires from vehicle with a power tool.
5. Loosen steering outer socket (1) mounting nut.
6. Remove steering outer socket (1) from steering knuckle (2) so
as not to damage ball joint boot (3) using the ball joint remover
(suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover (suitable tool) from
suddenly coming off.
7. Remove front suspension member. Refer to FSU-10, "
Removal and Installation" .
8. Remove mounting bolts and nuts of steering gear assembly.
INSTALLATION
Installation is in the reverse order of removal.

For tightening torque, refer to PS-12, "COMPONENT" .

Clean mounting surface on the body side of fire wall seal when installing steering gear assembly.
1. Steering gear assembly 2. Washer 3. Fire wall seal
4. Heat insulator 5. Front suspension member
Refer to GI-8, "
HOW TO USE THIS MANUAL" for the symbols.
SGIA1296E
SGIA1298E

POWER STEERING GEAR
PS-13
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: June 20062007 Versa

Check wheel alignment under unladen conditions with tires on level ground. Refer to FSU-6, "Wheel
Alignment Inspection" .
INSPECTION AFTER INSTALLATION
Rotate steering wheel to check for decentered condition, binding, noise or excessive steering effort.
Disassembly and AssemblyEGS0014Z
COMPONENT (R24K TYPE)
CAUTION:
Clean steering gear assembly with kerosene before disassembling.
DISASSEMBLY
1. Loosen outer socket lock nut, and then remove outer socket from inner socket.
2. Remove boot clamp, and then remove boot from inner socket.
CAUTION:
Do not damage inner socket and gear housing assembly when removing boot. Inner socket and
gear housing assembly must be replaced if inner socket and gear housing assembly are damaged
because it may allow foreign material to enter.
1. Outer socket 2. Inner socket 3. Rack assembly
4. Boot clamp (small diameter) 5. Boot 6. Boot clamp (large diameter)
7. Joint cover 8. Pinion seal 9. Snap ring
10. Pinion assembly 11. Gear housing assembly 12. Retainer
13. Spring 14. Adjusting screw 15. Lock nut
⇐ : Front
Refer to GI-8, "
HOW TO USE THIS MANUAL" for the symbols unless shown below.
:Apply Genuine Thread Locking Sealant, Three Bound 1141 or equivalent.
:1Apply Genuine Lithium Soap, Idemitsu Autorex A or equivalent.
:2Apply Genuine Lithium Soap, Wanlouver MO No.2 (manufactured by Kyoudouyushi) or equivalent.
:3Apply Genuine Lithium Soap, Multemp AC-P (manufactured by Kyoudouyushi) or equivalent.
WGIA0186E

PS-16
POWER STEERING GEAR
Revision: June 20062007 Versa
11. Set dial gauge to the back of rack assembly on the pinion
assembly side around the center of stroke. Measure displace-
ment of rack under torsional torque of ± 7.8 N·m (0.80 kg-m, 69
in-lb), and then check if it is within the standard value. If the
measurement is outside the standard value, adjust it again. After
the readjustment, if measurement is still outside the standard
value, replace steering gear assembly.
12. Install boot to gear housing assembly and inner socket.
13. Install boot clamp (1) to boot using Tool.
NOTE:
Install large diameter side boot clamp (1) securely to boot
groove, and crimp it so as to have clearance of 3 mm (0.12 in) or
less as shown.
14. Install joint cover (1) to gear housing assembly (2).
CAUTION:
Install joint cover so that the protrusion for locating is
securely set to gear housing groove.
15. Adjust inner socket to standard length “L”, and then tighten lock
nut to the specified torque. Refer to PS-13, "
COMPONENT
(R24K TYPE)" . Check length of inner socket “L” again after
tightening lock nut. Make sure that the length is the standard.
CAUTION:
Adjust toe-in. Refer to FSU-8, "
TOE-IN INSPECTION" .
Length achieved after toe-in adjustment is not necessarily
the above value.Standard value : Less than 0.1 mm (0.004 in)
SGIA1301E
Tool number : KV40107300 ( — )
SGIA1302E
SGIA1303E
Inner socket length “L” : 57.8 mm (2.276 in)
SGIA0167E

STC-4
[EPS]
PRECAUTIONS
Revision: June 20062007 Versa
Service Notice or Precautions for EPS SystemUGS0008F
CAUTION:
Check or confirm the following item when performing the trouble diagnosis.

Check any possible causes by interviewing the symptom and it’s condition from the customer if
any malfunction, such as EPS warning lamp turns ON, occurs.

Check if air pressure and size of tires are proper, the specified part is used for the steering wheel,
and control unit is genuine part.

Check if the connection of steering column assembly and steering gear assembly is proper (there
is not looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease,
etc).

Check if the wheel alignment is adjusted properly.

Check if there is any damage or modification to suspension or body resulting in increased weight
or altered ground clearance.

Check if installation conditions of each link and suspension are proper.

Check if the battery voltage is proper

Check connection conditions of each connector are proper.

Before connecting or disconnecting the EPS control unit
harness connector, turn ignition switch “OFF” and discon-
nect battery ground cable. Because battery voltage is
applied to EPS control unit even if ignition switch is turned
“OFF”.

When connecting or disconnecting pin connectors into or
from EPS control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors, make sure that there are
no bends or breaks on EPS control unit pin terminal.

Before replacing EPS control unit, perform EPS control unit
input/output signal inspection and make sure whether EPS
control unit functions properly or not. Refer to STC-11,
"EPS Control Unit Input/Output Signal Reference Values" .
SEF 2 89 H
SEF 2 91 H
SDIA1848E