Note: ABS may operate and cause vibration under any of thefollowing conditions.
+ Applying brake gradually when shifting or operating
clutch.
+ Low friction (slippery) road.
+ High speed cornering.
+ Driving over bumps and pot holes.
+ Engine speed is over 5,000 rpm with vehicle stopped.
Diagnostic Procedure 12 (Warning lamp does
not come on when ignition switch is turned
ON.)
CHECK FUSE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 10A fuse
28. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
cNG Replace fuse.
CHECK WARNING LAMP ACTIVATE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Disconnect ABS actuator and electric unit
connector.
Does the warning lamp activate?
No
cYe s jA(Go to next page.)
CHECK HARNESS FOR SHORT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector
E18(body
side) terminal j
21and ground.
Battery voltage should not exist.
OK
cNG Repair harness or connec-
tor.
CHECK COMBINATION METER.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check combination meter. Refer to
WARNING LAMPS in EL section.
SBR205E
SBR186E
SBR144EB
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
Diagnostic Procedure 11 (Pedal vibration and
noise) (Cont'd)
BR-69
Clutch Booster
INSPECTION
Hoses and connectors
+Check condition of vacuum hoses and connections.
+Check vacuum hoses and check valve for air tightness.
Vacuum hose check valve
1. Remove the vacuum hose.
2. Blow air through one end (booster side) of the vacuum hose
and make sure that air passage continuity exists.
3. Blow air through the other end (engine side) of the vacuum
hose and make sure that air passage continuity does not exist.
Check valve
1. Remove the vacuum hose.
2. Check the condition of the check valve using a handy vacuum
pump.
V1V2
Vacuum pump connected to the
engine sideVacuum pump connected to the booster
side
No vacuum pressure is applied.Vacuum drop is less than 1.3 kPa (13
mbar, 10 mmHg, 0.39 inHg) at a vacuum
pressure of þ66.7 kPa (þ667 mbar, þ500
mmHg, þ19.69 inHg).
SCL772
SCL782
SCL783
HYDRAULIC CLUTCH CONTROL
CL-9
ENGINE CONTROL SYSTEMSECTION
EC
CONTENTS
DIAGNOSTIC TROUBLE CODE INDEX .........................1
Alphabetical & Numerical Index for DTC ....................1
PRECAUTIONS AND PREPARATION ............................2
Special Service Tools ..................................................2
Commercial Service Tool .............................................3
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............4
PRECAUTIONS AND PREPARATION ............................5
Engine Fuel & Emission Control System ....................5
Precautions ..................................................................6
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM ........................................................................\
...8
ECCS-D Component Parts Location ...........................8
Circuit Diagram .......................................................... 11
System Diagram ........................................................12
Vacuum Hose Drawing ..............................................13
System Chart .............................................................14
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION ...............................................15
Fuel Injection System ................................................15
Fuel Injection Timing System ....................................18
Air Conditioning Cut Control ......................................19
Fuel Cut Control (at no load & high engine
speed) ........................................................................\
20
CRANKCASE VENTILATION SYSTEM ........................21
Description .................................................................21
Inspection...................................................................21
INJECTION NOZZLE .....................................................22
Removal and Installation ...........................................22
Disassembly (No. 2 - 4 nozzles) ...............................22
Inspection (No. 2 - 4 nozzles) ...................................23
Cleaning (No. 2 - 4 nozzles) .....................................23
Assembly (No. 2 - 4 nozzles) ....................................24
Test and Adjustment ..................................................25
ELECTRONIC FUEL INJECTION PUMP ......................27
Removal .....................................................................27
Installation ..................................................................28
Disassembly and Assembly .......................................29
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION ...............................................................30
DTC and MIL Detection Logic ...................................30
Diagnostic Trouble Code (DTC) ................................30 Malfunction Indicator Lamp (MIL) ..............................31
CONSULT ..................................................................36
TROUBLE DIAGNOSIS Ð Introduction ......................42
Introduction ................................................................42
Diagnostic Worksheet ................................................43
TROUBLE DIAGNOSIS Ð Work Flow ........................44
Work Flow ..................................................................44
Description for Work Flow .........................................45
TROUBLE DIAGNOSIS Ð Basic Inspection ..............46
Basic Inspection.........................................................46
TROUBLE DIAGNOSIS Ð General Description ........48
Symptom Matrix Chart ...............................................48
CONSULT Reference Value in Data Monitor
Mode ........................................................................\
..51
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................\
..53
ECM Terminals and Reference Value .......................54
TROUBLEDIAGNOSISFORPOWERSUPPLY ..........63
MainPowerSupplyandGroundCircuit....................63
TROUBLE DIAGNOSIS FOR ``CAM POS SEN
(PUMP)''(DTC11) .........................................................69
CamshaftPositionSensor(CMPS)(PUMP).............69
TROUBLEDIAGNOSISFOR``MASSAIRFLOW
SEN''(DTC12) ..............................................................74
MassAirFlowSensor(MAFS)..................................74
TROUBLEDIAGNOSISFOR``COOLANTTEMP
SEN''(DTC13) ..............................................................79
EngineCoolantTemperature(ECT)Sensor.............79
TROUBLEDIAGNOSISFOR``VEHICLESPEED
SEN''(DTC14) ..............................................................83
VehicleSpeedSensor(VSS)....................................83
TROUBLEDIAGNOSISFOR``CONTSLEEVPOS
SEN''(DTC15) ..............................................................87
ControlSleevePositionSensor(CSPS)...................87
TROUBLEDIAGNOSISFOR``ADJUST
RESISTOR''(DTC17) ...................................................92
AdjustmentResistor...................................................92
TROUBLEDIAGNOSISFOR``F/INJF/B2''
(DTC18),``F/INJF/B''(DTC22),``ELECTRIC
GOV''(DTC25) ..............................................................96
ElectricGovernor.......................................................96
EC
TROUBLEDIAGNOSISFOR``F/INJTIMGF/B''
(DTC21).......................................................................101
InjectionTimingControlValve.................................101
TROUBLEDIAGNOSISFOR``ACCELPOSSW
(F/C)''(DTC23) ...........................................................106
AcceleratorSwitch(F/C)..........................................106
TROUBLEDIAGNOSISFOR``ECM1''(DTC27),
``ECM2''(DTC31) .......................................................111
EngineControlModule(ECM)-ECCS-DControl
Module.....................................................................111
TROUBLEDIAGNOSISFOR``OVERHEAT''
(DTC28) .......................................................................113
CoolingFan(Overheat)...........................................113
TROUBLEDIAGNOSISFOR``I/CINT/ATEMP
SEN''(DTC33) ............................................................122
ChargeAirTemperatureSensor..............................122
TROUBLEDIAGNOSISFOR``NEEDLELIFT
SEN''(DTC34) ............................................................126
NeedleLiftSensor(NLS)........................................126
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1''
(DTC 36), ``FCV SHORT'' (DTC 37), ``FUEL CUT
S/V2''(DTC38) ...........................................................130
FuelCutSolenoidValve..........................................130
TROUBLE DIAGNOSIS FOR ``FUEL TEMP
SENSOR''(DTC42) ....................................................135
FuelTemperatureSensor(FTS)..............................135 TROUBLE DIAGNOSIS FOR ``ACCEL POS
SENSOR''(DTC43)
....................................................139
AcceleratorPositionSensor....................................139
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN
(TDC)''(DTC47) ..........................................................144
CrankshaftPositionSensor(TDC)..........................144
TROUBLEDIAGNOSISFOR``GOVCUT
CIRCUIT''(DTC48) .....................................................149
GovernorCutCircuit................................................149
TROUBLEDIAGNOSESFORNON-DETECTABLE
ITEMS ........................................................................\
...151
GlowControlSystem...............................................151
EGRC-SolenoidValveA,BandThrottleControl
SolenoidValve.........................................................156
StartSignal..............................................................163
AcceleratorPositionSwitch.....................................165
Park/NeutralPositionSwitch...................................170
A/TControl...............................................................175
ChargeAirCoolerFanControl................................178
HeatUpSwitch........................................................183
AirConditionerControl............................................187
MIL&DataLinkConnectors...................................188
SERVICEDATAANDSPECIFICATIONS(SDS) ........189
GeneralSpeci®cations.............................................189
InjectionNozzle.......................................................189
InspectionandAdjustment......................................189
When you read wiring diagrams:
+ Read GI section, ``HOW TO READ WIRING DIAGRAMS''.
+ See EL section, ``POWER SUPPLY ROUTING'' for power distribution circuit.
When you perform trouble diagnoses, read GI section, ``HOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSES'' and ``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENT''.
System Chart
Camshaft position sensor (PUMP)c
ECM
(ECCS-D
control
module)
Crankshaft position sensor (TDC)c
Control sleeve position sensorc
Fuel temperature sensorc
Engine coolant temperature sensorc
Needle lift sensorc
Accelerator position sensorc
Accelerator position switchc
Accelerator switch (F/C)c
Neutral position switchc
Ignition switchc
Battery voltagec
Vehicle speed sensorc
Air conditioner switchc
Mass air ¯ow sensorc
Charge air temperature sensorc
Heat up switchc
Fuel injection controlcElectric governor
Fuel injection timing controlcInjection timing control valve
Fuel cut controlcFuel cut solenoid valve
Glow control systemcGlow relay & glow lamp
On board diagnostic systemcMalfunction indicator lamp
(On the instrument panel)
EGR valve & throttle control
valve controlcEGRC-solenoid valve A, B &
throttle control solenoid valve
Cooling fan controlcCooling fan relay
Air conditioning cut controlcAir conditioner relay
Charge air cooler fan controlcCharge air cooler fan relay
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
EC-14
IDLE CONTROL
Input/output signal line
Engine coolant temperature sensorcEngine coolant temperature
ECM
cElectric
governor
Crankshaft position sensor (TDC)cEngine speed
Neutral position switch
cGear position
Battery
cBattery voltage
Control sleeve position sensor
cControl sleeve position
Accelerator position switch
cIdle position
Vehicle speed sensor
cVehicle speed
Air conditioner switch
cAir conditioner signal
Heat up switch
cHeat up switch signal
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature and heat up switch signal.
NORMAL CONTROL
Input/output signal line
Crankshaft position sensor (TDC)cEngine speed
ECM
cElectric
governorControl sleeve position sensorcControl sleeve position
Accelerator position sensor
cAccelerator position
Vehicle speed sensor
cVehicle speed
The amount of fuel injected under normal driving conditions is
determined according to sensor signals. The crankshaft position
sensor (TDC) detects engine speed and the accelerator position
sensor detects accelerator position. These sensors send signals to
the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds and accelerator positions, are stored in the
ECM memory, forming a map. The ECM determines the optimal
amount of fuel to be injected using the sensor signals in compari-
son with the map.
SEF649S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Fuel Injection System (Cont'd)
EC-16
ENGINE COOLANT TEMPERATURE COMPENSATION (During driving)
Input/output signal line
Crankshaft position sensor (TDC)cEngine speed
ECM
c
Injection
timing con-
trol valveEngine coolant temperature sensorcEngine coolant temperature
Needle lift sensor
cInjection timing
For better exhaust efficiency under cool engine conditions, the fuel
injection timing is controlled within a compensation range depend-
ing on the engine speed, engine coolant temperature and amount
of fuel injected.
Air Conditioning Cut Control
INPUT/OUTPUT SIGNAL LINE
Air conditioner switchcAir conditioner ``ON'' signal
ECM
cAir
conditioner
relayAccelerator position sensorcAccelerator valve opening angle
Vehicle speed sensor
cVehicle speed
Engine coolant temperature sensor
cEngine coolant temperature
SYSTEM DESCRIPTION
This system improves acceleration when the air conditioner is used.
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds.
When engine coolant temperature becomes excessively high, the air conditioner is turned off. This continues
until the coolant temperature returns to normal.
SEF652S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Fuel Injection Timing System (Cont'd)
EC-19
ECCS COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG-
NOSTIC
RESULTSDATA
MONITORACTIVE
TEST
ECCS COMPONENT PARTS
INPUTCamshaft position sensor (PUMP) X X
Engine coolant temperature sensor X X
Control sleeve position sensor X X
Fuel temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X X
Accelerator position switch X X
Accelerator switch (F/C) X X
Crankshaft position sensor (TDC) X X
Needle lift sensor X
Ignition switch (start signal) X
Neutral position switch X
Battery voltage X
Air conditioner switch X
Heat up switch X
Mass air ¯ow sensor X X
Charge air temperature sensor X
OUTPUTInjection timing control valve X X X
Fuel cut solenoid valve X X X
Glow relayXX
EGRC-solenoid valve A, B & throttle control solenoid valve X X
Cooling fan relay X X
Charge air cooler fan relay X
X: Applicable
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT (Cont'd)
EC-37