BASE ENGINE
ENGINE MECHANICAL <4A9>11A-16
CAMSHAFT
AK304999
Intake camshaft
Exhaust camshaft
AB
Hollow section
Advance
oil channel
Retard
oil channel
Cam positon sensing ring
Dowel pinSealing cap
The lightweight camshaf t is ach i eved by the h o llo w
design.
Oil channels run through the int a ke camshaf t,
through
wh ich oil is sent from t he oil fee der co ntrol
valve to
the V . V . T . sprocket.
A cam position sen s in g ring is press-fitt ed onto the
rear port
i on o f the int a ke camshaf t.
ItemDimension
Overall length
mmIntake407.5
Exhaust361.9
Journal mm26
Valve lift mmIntake8.4
Exhaust7.9
OIL FEEDER CONT ROL V A L V E(OCV)
AK302997AB
Spring guideValve sleeve
Plunger spring Spool
O-ring
Insulation coilar
StatorGuide cap Bracket
Yo k eSeal cap
Plunger
Shaft Terminal
Bobbin
Tape
Enameled copper wire
Drain
Drain
Pump
Pressure
chamber
Default
pressure
chamber
The oil fee
der co ntrol valve is essen t ially a solenoid
valve, re
gulat ed by the en gine -ECU or
engin
e -A-M/T -ECU signals to feed o il to the V . V . T .
sprocket
assemb ly t o move the van e rotor .
BASE ENGINE
ENGINE MECHANICAL <4A9>11A-32
CAMSHAFT
AK304999
Intake camshaft
Exhaust camshaft
AB
Hollow section
Advance
oil channel
Retard
oil channel
Cam positon sensing ring
Dowel pinSealing cap
The lightweight camshaf t is ach i eved by the h o llo w
design.
Oil channels run through the int a ke camshaf t,
through
wh ich oil is sent from t he oil fee der co ntrol
valve to
the V . V . T . sprocket.
A cam position sen s in g ring is press-fitt ed onto the
rear port
i on o f the int a ke camshaf t.
ItemDimension
Overall length
mmIntake407.5
Exhaust361.9
Journal mm26
Valve lift mmIntake8.4
Exhaust7.9
OIL FEEDER CONT ROL V A L V E(OCV)
AK302997AB
Spring guideValve sleeve
Plunger spring Spool
O-ring
Insulation coilar
StatorGuide cap Bracket
Yo k eSeal cap
Plunger
Shaft Terminal
Bobbin
Tape
Enameled copper wire
Drain
Drain
Pump
Pressure
chamber
Default
pressure
chamber
The oil fee
der co ntrol valve is essen t ially a solenoid
valve, re
gulat ed by the en gine -ECU or
engin
e -A-M/T -ECU signals to feed o il to the V . V . T .
sprocket
assemb ly t o move the van e rotor .
SUNROOF
BODY42-20
SUNROOF
M2420016000242
Electric sliding glass sunroof with tilt-up mechanism
has been adopted (Option). This sunroof features the
following characteristics.
•Lightweight sunroof have been adopted.
•The sunroof tilts up for approx. 30mm to improve
ventilation performance.
•The integrated switch allows for all slide
open/close, tilt up/down and stop operations.
•If external force is applied during slide closing or
tilt down operations that obstructs operations,
then the sunroof lid glass will stop according to
the jam prevention mechanism.
CONSTRUCTION DIAGRAM
AC206680 AB
Sunroof lid glass Drain hose
Drain hose
Sunroof motor assembly
(integrated into sunroof-ECU) Sunshade
Open switch
Tilt-up switch
Close/tilt-down switch
Drain hose
DESCRIPTION OF
STRUCTURE AND
OPERA
T ION
SUNROOF FUNCTION
The sunroof may operat e in the way similar to th e
jam preve
n tion function of the sunro o f due to so me
driving condition
s or environment. In the case, move
the sunroof t
o fully closed po sit i on a s described
below
.
1.T u rn ON and hold the sunroo f switch un til t he
sunroo f moves in the desired d i rection and stop s.
2.If the sunroof does not move to the fully closed
p o sit i on b y the operat ion in S t ep 1 and the jam
p r even tion f unction op erat es again, release the
sunroo f switch. Th en within the elap se of 3
seco nds, turn ON and ho ld it again until th e
sunroo f stop s at the fully closed position.
If the sunroof does not o perate corre ctly even af ter
step
2 is performed 4 times, re fer to th e W o rksh op
Manu
al.
GENERAL INFORMATION
CHASSIS ELECTRICAL54A-2
GENERAL INFORMATION
M2540000100302
FEATURES
IMPROVEMENT OF VISUAL OBSERVA-
TION AND SAFETY, AND ENHANCEMENT
OF USER-FRIENDLINESS AND VERSA
-
TILITY
•The large four headlamps with the lightweight
resin lenses have been adopted.
•The high-mounted stop lamp has been installed
on the tailgate for all models.
•Combination meters and ECUs are connected
using CAN to ensure the transmission of informa
-
tion.
•The combination meters are provided integrated
with a perfect round-shaped speedometer where
the needles operate at the wider angle.
IMPROVEMENTS IN SERVICE QUALITY
•Diagnosis connector for inspection with M.U.T.-III
is installed.
•Diagnosis and service data are integrated in the
combination meter, enabling communication with
M.U.T.-III
BETTER PRODUCT PACKAGE
•The smart wiring system (SWS) has been
adopted for the lamp control including the head
-
lamp auto turn-off and fog lamp unattended-oper-
ation reminder.
COMBINATION METER
CHASSIS ELECTRICAL54A-10
COMBINATION METER
M2540005000894
The combination meter features large, clearly visible
analogue indicators. The meter has the speedometer
in the middle, the coolant temperature gauge at
upper right, the fuel gauge at lower right, and the
tachometer at left so that drivers can easily distin
-
guish the information from the meters. The combina-
tion meter offers the following advantages.
•The combination meter is used for air conditioner
and meter drive control to integrate ECU.
•CAN communication is used for more reliable
transmission of all gauge data and indicator lamp
input signals, such as vehicle speed, engine
RPM, and coolant temperature. For further
details on CAN, refer to GROUP 54C, CAN
P.54C-2. The signals that the combination meter
uses are described in the CAN communications
input signals table
.
•Several diagnosis functions such as the diagno-
sis code memory and actuator tests are prepared
in order to improve serviceability.
•For a brighter display at night and for a longer
useful life, all indicator lamps, warning lamps, and
illumination bulbs use LEDs.
•The indicators for the speedometer, fuel gauge,
and other gauges are driven by a stepping motor.
For further details, consult the stepping motor
section
.
•The electronic speedometer operates by receiv-
ing vehicle speed signals sent by the
engine-ECU
via the CAN.
•A large and clear LCD type odo-tripmeter is pro-
vided. The odometer continuously displays val-
ues while the tripmeter adopts a twin-trip (trip A,
trip B) function which is switched by a reset but
-
ton. In addition, clock function is incorporated.
•A fog lamp indicator lamp is provided to let the
driver know that the fog lamp is on.
•A seat belt warning lamp is installed to encourage
the driver to fasten the seat belt.
•The high-contrast meter is adopted. When the
ignition is turned ON, such as the needles and
face display are illuminated with fade-in lighting
by the LED light source.
•To further accentuate the high-contrast lighting,
the light of the high-contrast meter fades in and
fades out when the light is turned on and off
respectively.
•With the auto illumination function incorporated in
the high-contrast meter, a two-stage switching of
daytime (non-dimming) and nighttime (dimming)
is achieved. Also, the brightness can be adjusted
using the illumination control knob.
•A tail lamp indicator lamp is installed which
informs the lighting status of the tail lamps to the
driver.
CIGARETTE LIGHTER
CHASSIS ELECTRICAL54A-13
DIAGNOSIS CODE TABLE
Code No.Diagnostic item
U1073Bus Off
U1100Engine-ECU
engine)
U1101Engine-CVT-ECU
U1102ABS-ECU or ASC-ECU time-out
U1106EPS-ECU time-out
U1109ETACS-ECU time-out
U1120Failure information on engine-ECU
(related to engine)
U1206Flag invalid
CIGARETTE LIGHTER
M2540003300060
The cigarette lighter is installed to the centre lower
panel.
AC600730
Cigarette lighter Cigarette lighter
AC
Commun ication st andb y signalETACS-E C U
Driver's door "open" sign als
Ignition switch (ACC) signa l
Ignition switch (IG1 ) sig nal
High-beam indicator re quest signal
Tu rn-signal indicato r reque st signa l
Fog lamp indicator request signal
Illumination sig nal
All doors "Open" sign al
Signal T r a nsmitter ECU
TECHNICAL FEATURES
GENERAL00-9
ENGINE
M2000020000579
<4A9>
The newly-developed 4A9 engine has been installed
to realise small-size, light-weight, high-performance,
and better fuel economy with the state-of-the-art
technologies such as the aluminium die-cast cylinder
block, direct attack driven-type DOHC MIVEC, timing
chain-type cam drive, and rear exhaust.
MAJOR SPECIFICATIONS
Item4A91
Total displacement mL1,499
Bore × Stro ke mm75 × 84.8
Compression ratio10.0
Compression chamberPentroof-type
Va l v e t i m i n gIntake openingBTDC 31° − ATDC 19°
Intake closingABDC 21° − ABDC 71°
Exhaust openingBBDC 39°
Exhaust closingATDC 5°
Maximum output kW (PS)/rpm77 (105)/6,000
Maximum torque N⋅m (kg⋅m)/rpm141 (14.4)/4,000
Fuel systemElectronically controlled multipoint fuel injection
Ignition systemElectronic-controlled 4-coil
<4G1>
Based on the 4G1 engine fitted on the existing COLT,
the power performance leading the compact car field
has been secured by Turbocharger.
MAJOR SPECIFICATIONS
Item4G15 (with Intercooler Turbocharger)
Total displacement mL1,468
Bore × Stro ke mm75 × 82.0
Compression ratio9.0
Compression chamberPentroof-type
Va l v e t i m i n gIntake openingBTDC 34° − ATDC 6°
Intake closingABDC 30° − ABDC 70°
Exhaust openingBBDC 50°
Exhaust closingATDC 10°
Maximum output kW (PS)/rpm113 (154)/6,000
Maximum torque N⋅m (kg⋅m)/rpm210 (21.4)/3,500
Fuel systemElectronically controlled multipoint fuel injection
Ignition systemElectronic-controlled 4-coil
TECHNICAL FEATURES
GENERAL00-15
BRAKE
M2000024000270
SERVICE BRAKE
Brake system with high reliability and durability have
achieved distinguished braking performance.
AC601327AB
Brake booster (with variable
boosting mechanism)
Master cylinder Front disc brake
Hydraulic unit
(Integrated with ABS-ECU)
Rear drum brake
Brake booster (with variable
boosting mechanism)
Master cylinder
Front disc brake
Hydraulic unit
(Integrated with ABS-ECU) Rear disc brake
BRAKING PERFORMANCE
•Brake booster with 9-inch variab le amplificatio n
ratio me chanism by which greate r braking f orce
ca n be o bta ined with a less ped al pressure has
bee n inst alled (with b rake assist function).
•14-inch disc bra ke is inst alled on the front
wheels.
•15-inch disc bra ke is inst alled on the front
wheels.
•8-inch leading trailing type drum brake is installed
on the rear wheels.
•14-inch disc bra ke is inst alled on the rear
wheels.
ST ABILITY
•4-wheel anti-skid brak ing system (4ABS) is
ado pted to pre vent slippin g cause d by the vehicle
wheels locking up, in order t o maint ain a ppropri
-
ate bra kin g dist an ce, an d also t o ma inta in ve hicle
st ab ility an d steering function.
•Electronic br ake-force distribution (EBD) is
ad opted to m ain ta in th e max imu m am ount of rea r
braking force even whe n the vehicle's loa d is var
-
ie d.
•Diag onal split (X-type) brake fluid line is adopte d.
•V entilate d discs have bee n adopted to front
brakes to improve anti-fading per formance.
•A brake pe dal retraction suppression structu re
tha t restr ains the re traction of the brake pe dal
and reduces the shock to th e feet of the d rive r in
the even t of a frontal collision ha s been ado pted.
SERVICEABILITY
•Diagnosis function is adopted for the ABS system
in order t o make inspe ctio n easier .
•For the fron t disc bra kes, brake disc separate d
fron t hub is a dapted to make removal a nd instal
-
la tion easier .
•ABS-ECU and hydraulic unit have been inte-
grated to make them mor e comp act and lighte r.