2006 MERCEDES-BENZ SPRINTER airbag

(3) Remove the gasket located at the A/C evapora-
tor and heater core tubes and the gasket that seals
the ventilation housing to the HVAC housing (Fig. 9).
(4) Remove the 12 screws that secure the two
housing halves together.
(5) Seperate the two housing halves.
(6) Remove the heater core from the lower hous-
ing.
(7) Remove the wire harness.
(8) Remove the three heater core tube retaining
bolts and the heater core tube assembly from the
heater core.
(9) Remove the heater core tube seals and discard.
(10) Install plug in, or tape over the opened heater
core fittings.
(11) Remove the A/C evaporator from the lower
housing.
ASSEMBLY
(1) Install the A/C evaporator into the lower hous-
ing.
(2) Remove the tape or plugs from the heater core
fittings.(3) Lubricate two new rubber O-ring seals with
clean engine coolant and install them onto the heater
core fitting.
(4) Connect the heater core tube assembly to the
heater core and install the three retaining bolts.
Tighten the bolts to 5 N´m (45 in. lbs.).
(5) Install the wire harness.
(6) Install the heater core into the lower housing.
(7) Install the two housing halves together.
(8) Install the 12 screws that secure the two hous-
ing halves together. Tighten the screws to 2 N´m (17
in. lbs.).
(9) Install the gasket for the A/C evaporator and
heater core tube outlets and the gasket that seals the
ventilation housing to the HVAC housing.
(10) Install the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - INSTALLATION).
INSTALLATION
NOTE: High pressures are produced in the refriger-
ant system when the A/C compressor is operating.
Extreme care must be exercised to make sure that
each of the refrigerant system connections is pres-
sure-tight and leak free.
(1) Position the HVAC housing to the dash panel.
Be certain that the evaporator condensate drain tube
is positioned correctly.
(2) Install the screws that secure the HVAC hous-
ing to the dash panel. Tighten the screws to 4.5 N´m
(40 in. lbs.).
(3) Connect the HVAC housing wire harness con-
nectors and install the wiring harness to the bracket.
(4) Connect the A/C-heater control cables to the
mode door levers (Refer to 24 - HEATING & AIR
CONDITIONING/CONTROLS/MODE DOOR CABLE
- INSTALLATION).
(5) Reinstall the passenger airbag bracket (Refer
to 8 - ELECTRICAL/RESTRAINTS/PASSENGER
AIRBAG - INSTALLATION).
(6) Reconnect the two bulkhead ground connection
near the instrument cluster area.
(7) Reinstall the defroster, floor distribution and
instrument panel ducts.
(8) Reinstall the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
(9) Unplug or remove the tape from the opened
refrigerant line fittings.
(10) Lubricate two new rubber O-ring seals with
clean refrigerant oil and install them onto the evap-
orator core fittings.
(11) Connect the refrigerant line terminal block to
the evaporator tubes.
Fig. 9 HVAC Housing
1 - SCREW (12)
2 - UPPER HOUSING
3 - A/C EVAPORATOR
4 - EVAPORATOR O-RING SEAL (2)
5 - EVAPORATOR GASKET
6 - VENTILATION HOUSING GASKET
7 - LOWER HOUSING
8 - WIRING HARNESS
9 - BOLT (3)
10 - HEATER CORE
11 - HEATER CORE TUBE ASSEMBLY
12 - HEATER CORE TUBE GASKET
13 - HEATER CORE TUBE O-RING SEAL (2)
24 - 50 DISTRIBUTION - FRONTVA

(12) Install the two bolts that secure the refriger-
ant line terminal block to the A/C evaporator.
Tighten the bolts to 5 N´m (45 in. lbs.).
(13) Unplug or remove the tape from the heater
core hoses and tubes.
(14) Connect the heater hoses to the heater core
tubes and install the heater hose clamps.
(15) Install the ventilation housing to the dash
panel.
(16) Install the nuts and washers that secure the
ventilation housing to the dash panel. Tighten the
nuts to 5 N´m (45 in. lbs.).
(17) Connect the wire harness connectors to the
blower motor, blower motor resistor block and the
recirculation door actuator.
(18) Connect the vacuum harness connector to the
recirculation door actuator.
(19) Install the air filter into the ventilation hous-
ing (Refer to 24 - HEATING & AIR CONDITION-
ING/DISTRIBUTION/AIR FILTER -
INSTALLATION).
(20) Install the windshield washer reservoir (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WASHER
RESERVOIR - INSTALLATION).
(21) Install the air cleaner housing (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - INSTALLATION).
(22) Reconnect the negative battery cable.
(23) If the heater core is being replaced, flush the
cooling system (Refer to 7 - COOLING - STANDARD
PROCEDURE - COOLING SYSTEM CLEANING/
REVERSE FLUSHING).
(24) Refill the engine cooling system (Refer to 7 -
COOLING/ENGINE/COOLANT - STANDARD PRO-
CEDURE - COOLANT SYSTEM FILL).
(25) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE).
(26) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE).
INSTRUMENT PANEL DUCTS
REMOVAL
(1) Remove the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - REMOVAL).
(2) Remove the defroster ducts (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
DEFROSTER DUCTS - REMOVAL).
(3) Remove the floor distribution ducts (Refer to 24
- HEATING & AIR CONDITIONING/DISTRIBU-
TION/FLOOR DISTRIBUTION DUCTS -
REMOVAL).(4) If removing the right instrument panel duct,
remove the passenger air bag module and bracket
(Refer to 8 - ELECTRICAL/RESTRAINTS/PASSEN-
GER AIRBAG - REMOVAL).
(5) Remove the screws that secure the left and/or
right instrument panel duct and remove the duct(s)
as required (Fig. 10).
INSTALLATION
(1) Connect the instrument panel duct(s) to the
heater housing as required.
(2) Install the instrument panel duct retaining
screws. Tighten the screws to 2 N´m (17 in. lbs.).
(3) If servicing the right instrument panel duct,
install the passenger air bag module and bracket
(Refer to 8 - ELECTRICAL/RESTRAINTS/PASSEN-
GER AIRBAG - INSTALLATION).
(4) Install the floor distribution ducts (Refer to 24
- HEATING & AIR CONDITIONING/DISTRIBU-
TION/FLOOR DISTRIBUTION DUCTS - INSTAL-
LATION).
(5) Install the defroster ducts (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/DE-
FROSTER DUCTS - INSTALLATION).
(6) Install the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
Fig. 10 Instrument Panel Duct - RH Shown, LH
Typical
1 - RH DEFROSTER DUCT
2 - SCREW (2)
3 - RH INSTRUMENT PANEL DUCT
4 - RH FLOOR DISTRIBUTION DUCT
5 - CENTER FLOOR DISTRIBUTION DUCT
VADISTRIBUTION - FRONT 24 - 51

(6) Remove the tape or plugs from the condenser
inlet port and the discharge line fitting.
(7) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the discharge line fit-
ting.
(8) Connect the discharge line fitting to the con-
denser inlet port.
(9) Install the nut that secures the discharge line
fitting to the condenser. Tighten the nut to 33 N´m
(24 ft. lbs.).
(10) Install the grille (Refer to 23 - BODY/EXTE-
RIOR/GRILLE - INSTALLATION).
(11) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(12) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
(13) Reconnect the negative battery cable.
A/CEVAPORATOR
DESCRIPTION
The A/C evaporator for the heating-A/C system is
located within the HVAC housing, behind the instru-
ment panel (Fig. 8). The A/C evaporator is positioned
within the HVAC housing so that all air entering the
housing must pass over the evaporator fins before it
is distributed through the heating-A/C system ducts
and outlets. However, air passing over the evaporator
fins will only be conditioned when the A/C compres-
sor is engaged and circulating refrigerant through
the A/C evaporator.
The A/C evaporator tubes are connected and sealed
to the A/C expansion valve by use of rubber O-rings
and a tapping block.
The A/C evaporator is serviced by removing and
disassembling the HVAC housing.
OPERATION
Refrigerant enters the evaporator from the expan-
sion valve as a low-temperature, low-pressure liquid.
As air flows over the fins of the evaporator, the
humidity in the air condenses on the fins, and the
heat from the air is absorbed by the refrigerant. Heat
absorption causes the refrigerant to boil and vapor-
ize. The refrigerant becomes a low-pressure gas
before it leaves the evaporator.
The evaporator cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
Fig. 8 Front A/C Evaporator
1 - A/C EVAPORATOR
2 - EVAPORATOR TUBES
3 - TAPPING BLOCK
24 - 72 PLUMBINGVA

INSTALLATION
(1) Install the electric coolant pump and mounting
bracket onto the body studs.
(2) Install the two bracket retaining nuts. Tighten
the nuts to 5 N´m (45 in. lbs.).
(3) Using a twisting motion gently install both
hoses onto the electric coolant pump.
(4) Tighten both hose clamps securely.
(5) Connect the wire harness connector to the elec-
tric coolant pump.
(6) Reconnect the negative battery cable.
(7) Fill the engine cooling system (Refer to 7 -
COOLING/ENGINE/COOLANT - STANDARD PRO-
CEDURE - COOLING SYSTEM FILL).
HEATER CORE
DESCRIPTION
The heater core is mounted into the HVAC hous-
ing, located behind the instrument panel (Fig. 14).
The heater core is a heat exchanger made of rows of
tubes and fins. The heater core tubes are attached to
the heater core by using O-ring seals and bolts.
The heater core is serviced by removing and disas-
sembling the HVAC housing.
OPERATION
Engine coolant is circulated through the heater
hoses to the heater core whenever the heater water
valve is cycled open by the ATC A/C-heater control.
As the coolant flows through the heater core, heat
removed from the engine is transferred to the heater
core fins and tubes. Air directed through the heater
core picks up the heat from the heater core fins. The
heater water valve controls the heater output air
temperature by controlling the amount of heated
engine coolant flowing through the heater core. The
blower motor speed controls the volume of air flowing
through the HVAC housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
Fig. 13 Electric Coolant Pump
1 - HEATER HOSE
2 - HOSE CLAMP (2)
3 - HEATER HOSE
4 - ELECTRIC COOLANT PUMP
5 - WIRE HARNESS CONNECTOR
6 - NUT (2)
Fig. 14 Front Heater Core
1 - HEATER CORE
2 - BOLT (3)
3 - HEATER CORE TUBES
4 - O-RING SEALS
24 - 76 PLUMBINGVA

INDEX
ABS INDICATOR.......................8J-9ACCELERATOR PEDAL POSITION SENSOR. . . 14-32
ACCESSORY SWITCH BEZEL............23-56
ADR INDICATOR.....................8J-10
AIR CLEANER ELEMENT................9-21
AIR CLEANER HOUSING................9-21
AIR FILTER ....................24-45, 24-58
AIR OUTLET TEMPERATURE SENSOR....24-16
AIR OUTLETS.......................24-45
AIRBAG CONTROL MODULE.............8O-8
AIRBAG INDICATOR...................8J-11
ALB CONTROLLER....................5-16
ALB LEVER..........................5-16
AMBIENT TEMPERATURE INDICATOR.....8J-11
AMBIENT TEMPERATURE SENSOR.......24-17
ANTENNA BODY & CABLE..............8A-1
ARMREST..........................23-79
ASH RECEIVER......................23-57
ASH RECEIVER / CIGAR LIGHTER LAMP
UNIT..............................8L-30
ASSIST HANDLE.....................23-71
AUDIO..............................8A-1
AUTOMATIC TRANSMISSION NAG1 -
SERVICE INFORMATION................21-3
A - PILLAR TRIM.....................23-70
A / C CLUTCH RELAY.................24-24
A / C COMPRESSOR CLUTCH COIL.......24-12
A / C COMPRESSOR CLUTCH............24-8
A / C COMPRESSOR..................24-66
A / C CONDENSER COVER.............24-52
A / C CONDENSER FAN RELAY..........24-26
A / C CONDENSER HOUSING...........24-52
A / C CONDENSER....................24-69
A / C CONTROL MODULE..............24-28
A / C DISCHARGE LINE................24-71
A / C EVAPORATOR COVER.............24-55
A / C EVAPORATOR HOUSING...........24-55
A / C EVAPORATOR...................24-72
A / C EXPANSION VALVE...............24-73
A / C HEATER CONTROL...............24-12
A / C HIGH PRESSURE SWITCH.........24-30
A / C LOW PRESSURE SWITCH.........24-32
A / C PRESSURE TRANSDUCER.........24-14
BACKLITE - BULKHEAD TRIM PANEL.....23-84
BACKUP LAMP BULB..................8L-5
BASECOAT / CLEARCOAT FINISH........23-77
BATTERY CABLES....................8F-14
BATTERY HOLDDOWN.................8F-13
BATTERY SYSTEM.....................8F-1
BATTERY TRAY......................8F-16
BATTERY............................8F-6
BEARINGS - DIFFERENTIAL CASE.........3-38
BEARING / SEAL - AXLE HUB............3-28
BEARING / SEAL - AXLE................3-24
BELT TENSIONERS.....................7-5
BLOWER MOTOR RELAY...............24-33
BLOWER MOTOR RESISTOR............24-17
BLOWER MOTOR SWITCH........24-19, 24-35
BLOWER MOTOR...............24-47, 24-58
BODY...............................23-1
BOOST PRESSURE SENSOR............14-33
BRAKE INDICATOR...................8J-12
BRAKE LAMP SWITCH.................8L-6
BRAKE LINES.........................5-8
BRAKE PADS / SHOES...................5-8
BRAKE WEAR INDICATOR..............8J-13
BRAKES - ABS........................5-30
BRAKES - BASE........................5-2
BRAKE / PARK LAMP BULB.............8L-7
BULKHEAD TRIM PANEL...............23-72
BUMPERS...........................13-1
BUSHINGS............................2-3
B - PILLAR TRIM.....................23-71
CABIN HEATER.....................24-104
CABLE TENSIONER....................5-24
CABLE..............................8P-2
CABLES.............................5-24
CAMSHAFT POSITION SENSOR..........14-33
CAMSHAFT(S)........................9-28
CARGO LAMP SWITCH................8L-31
CARGO / DOME LAMP BULB............8L-30
CARGO / DOME LAMP UNIT............8L-31
CARPETS AND FLOOR MATS...........23-72
CATALYTIC CONVERTER
................11-3
CENTER BEARING
......................3-9
CENTER HIGH MOUNTED STOP LAMP BULB. . . 8L-8CENTER HIGH MOUNTED STOP LAMP UN.....8L-8
CENTER ROLLER ARM
................23-36CENTER TRACK......................23-37
CENTRAL TIMER MODULE..............8E-1
CHARGE AIR COOLER AND PLUMBING....11-4
CHARGING INDICATOR................8J-14
CHARGING SYSTEM..................8F-17
CHECK VALVE.......................8R-11
CHECK.......................23-13, 23-23
CHIME / BUZZER......................8B-1
CIGAR LIGHTER OUTLET............8W-97-1
CIRCUIT BREAKER.................8W-97-2
CLEARANCE LAMP BULB...............8L-9
CLEARANCE LAMP UNIT................8L-9
CLOCK.............................8J-14
CLOCKSPRING......................8O-12
CLUSTER BEZEL.....................23-55
COLUMN............................19-4
CONNECTOR.......................Intro.-9
CONNECTOR/GROUND/SPLICE
LOCATION........................8W-91-1
CONTROLLER ANTILOCK BRAKE.........8E-3
COOLANT LEVEL SENSOR...............7-13
COOLANT LOW INDICATOR.............8J-15
COOLANT............................7-9
COOLING.............................7-1
COWL TRIM........................23-73
CRANKCASE VENTILATION BREATHER......25-2
CRANKCASE VENTILATION HEATER.......25-1
CRANKSHAFT OIL SEAL - FRONT.........9-42
CRANKSHAFT OIL SEAL - REAR..........9-41
CRANKSHAFT POSITION SENSOR........14-35
CRANKSHAFT........................9-39
CUP HOLDER........................23-57
CYLINDER HEAD COVER(S).............9-33
CYLINDER HEAD......................9-22
DAYTIME RUNNING LAMP RELAY.......8L-10
DEFROSTER DUCTS..................24-47
DIFFERENTIAL........................3-31
DIODE............................Intro.-9
DISC BRAKE CALIPER ADAPTER.........5-14
DISC BRAKE CALIPERS.................5-11
DOME LAMP / INTRUSION SENSOR
BULB..............................8L-33
DOME LAMP / INTRUSION SENSOR......8L-33
DOME / READING LAMP BULB..........8L-32
DOME / READING LAMP UNIT..........8L-32
DOOR GLASS............23-15, 23-30, 23-46
DOOR JAMB SWITCH.................8L-34
DOOR LOCK MOTOR...................8N-1
DOOR OPENING SEALS................23-90
DOOR........................23-14, 23-23
DRIVE BELTS..........................7-5
DRIVER AIRBAG.....................8O-16
DRIVER HEATED SEAT SWITCH.........8G-11
D - PILLAR TRIM.....................23-73
ELECTRIC COOLANT PUMP.............24-75
ELECTRICAL.........................5-30
ELECTROHYDRAULIC UNIT............21-105
ENGINE BLOCK HEATER................7-14
ENGINE BLOCK.......................9-37
ENGINE CONTROL MODULE.............8E-3
ENGINE COOLANT TEMP SENSOR........7-15
ENGINE COOLANT THERMOSTAT.........7-16
ENGINE CRADLE CROSSMEMBER........13-8
ENGINE TEMPERATURE GAUGE.........8J-15
ENGINE..............................9-2
ENTRY / EXIT LAMP BULB.............8L-34
ENTRY / EXIT LAMP UNIT..............8L-35
ESP INDICATOR......................8J-16
EVAPORATOR TEMPERATURE
SENSOR......................24-19, 24-37
EXHAUST GAS RECIRCULATION..........25-4
EXHAUST MANIFOLD..................9-68
EXHAUST PIPE.......................11-3
EXHAUST SYSTEM....................11-1
EXHAUST TUBE.....................24-105
EXTERIOR HANDLE.......23-16, 23-31, 23-35
FAN DRIVE VISCOUS CLUTCH...........7-17
FASTENER IDENTIFICATION...........Intro.-3
FASTENER USAGE...................Intro.-6
FINESSE SANDING / BUFFING & POLISH . . 23-78
FLOOR DISTRIBUTION DUCTS..........24-47
FLUID AND FILTER..................21-131
FLUID CAPACITIES.....................0-5
FLUID COOLER TUBE
.................19-13
FLUID FILL / CHECK LOCATIONS
..........0-5
FLUID RESERVOIR
....................5-15
FLUID TYPES
..........................0-1
FLYWHEEL
...........................9-43FOG LAMP BULB.....................8L-10
FOG LAMP RELAY....................8L-11
FOG LAMP SWITCH...................8L-12
FRAME..............................13-3
FREEWHEELING CLUTCH.............21-135
FRONT BUMPER - STEPS...............13-2
FRONT DOOR INNER BELT
WEATHERSTRIP.....................23-90
FRONT DOOR OUTER BELT
WEATHERSTRIP.....................23-90
FRONT FASCIA.......................13-2
FRONT LAMP UNIT...................8L-13
FRONT POSITION LAMP BULB..........8L-14
FRONT SEAT BELT & RETRACTOR.......8O-20
FRONT SEAT BELT BUCKLE............8O-23
FRONT TURN / PARK / SIDE MARKER
LAMP BULB.........................8L-15
FRONT WHEEL SPEED SENSOR..........5-31
FRONT...............................2-1
FUEL DELIVERY.......................14-6
FUEL DOSING PUMP.................24-106
FUEL DRAIN TUBES..................14-10
FUEL FILL DOOR.....................23-48
FUEL FILTER CLOGGED INDICATOR......8J-17
FUEL FILTER........................14-10
FUEL GAUGE........................8J-17
FUEL INJECTOR.......................14-35
FUEL LEVEL SENDING UNIT / SENSOR....14-28
FUEL LINE.........................24-107
FUEL LINES.........................14-11
FUEL PRESSURE SENSOR.............14-39
FUEL PRESSURE SOLENOID............14-40
FUEL PUMP MODULE.................14-18
FUEL PUMP.........................14-13
FUEL QUANTITY CONTROL VALVE.......14-21
FUEL RAIL PRESSURE SENSOR.........14-12
FUEL RAIL..........................14-22
FUEL SYSTEM........................14-1
FUEL TANK.........................14-23
FUEL TEMPERATURE SENSOR..........14-42
FUSE BLOCK #1...................8W-97-2
FUSE BLOCK #2...................8W-97-3
GAP AND FLUSH.....................23-91
GEAR SELECTOR INDICATOR...........8J-18
GEAR...............................19-7
GEARSHIFT CABLE..................21-138
GEAR - PINION / RING.................3-41
GENERATOR DECOUPLER PULLEY.......8F-19
GENERATOR........................8F-18
GLOVE BOX.........................23-58
GLOW PLUG RELAY....................8I-1
GLOW PLUG..........................8I-1
GRILLE............................23-48
HCU (HYDRAULIC CONTROL UNIT).......5-36
HEADLAMP LEVELING MOTOR..........8L-16
HEADLAMP LEVELING SWITCH.........8L-17
HEADLINER.........................23-73
HEADREST..........................23-79
HEATED GLASS.......................8G-1
HEATED MIRRORS....................8G-9
HEATED SEAT ELEMENT...............8G-12
HEATED SEAT RELAY.................8G-12
HEATED SEAT SENSOR................8G-13
HEATED SEATS ......................8G-10
HEATER CORE.......................24-76
HEATER UNIT......................24-110
HEATING & AIR CONDITIONING..........24-1
HIGH BEAM HEADLAMP BULB..........8L-18
HIGH BEAM INDICATOR...............8J-19
HINGE..................23-17, 23-32, 23-51
HOISTING............................0-5
HOLDING CLUTCH B1................21-143
HOLDING CLUTCH B2................21-148
HOLDING CLUTCHES.................21-141
HOOD.............................23-51
HORN SWITCH.......................8H-1
HORN..............................8H-1
HOSES.............................19-14
HUB / BEARING........................2-4
HVAC HOUSING......................24-48
HYDRAULIC / MECHANICAL..............5-5
IGNITION CONTROL....................8I-1
INLET HOSE........................24-111
INPUT CLUTCH K1
...................21-92
INPUT CLUTCH K2
...................21-97
INPUT CLUTCH K3
..................21-102
INPUT CLUTCHES
....................21-90
INPUT SPEED SENSORS
..............21-153
VAINDEX 1
Description Group-Page Description Group-Page Description Group-Page

INSIDE HANDLE ACTUATOR......23-33, 23-36
INSTRUMENT CLUSTER................8J-2
INSTRUMENT PANEL ANTENNA CABLE....8A-2
INSTRUMENT PANEL ASSEMBLY........23-59
INSTRUMENT PANEL CENTER BEZEL.....23-57
INSTRUMENT PANEL DUCTS...........24-51
INTAKE AIR PRESSURE SENSOR........14-43
INTAKE AIR TEMPERATURE SENSOR.....14-42
INTAKE MANIFOLD....................9-65
INTERIOR..........................23-70
INTERMEDIATE SHAFT.................19-4
INTERNATIONAL SYMBOLS...............0-9
INTERNATIONAL SYMBOLS...........Intro.-2
INTRUSION SENSOR...................8Q-1
IN - CAR TEMPERATURE SENSOR.......24-21
JUMP STARTING.......................0-6
KEY / LOCK CYLINDER.................19-5
KNUCKLE.............................2-5
LAMPS / LIGHTING - EXTERIOR..........8L-2
LAMPS / LIGHTING - INTERIOR.........8L-28
LATCH RELEASE CABLE...............23-52
LATCH RELEASE HANDLE..............23-52
LATCH STRIKER.....................23-18
LATCH ..................23-18, 23-33, 23-52
LATCH / LOCK CONTROL...............23-38
LATERAL ACCELERATION SENSOR........5-33
LEFT MOUNT.........................9-55
LEVER..............................5-26
LICENSE PLATE BRACKET..............23-48
LICENSE PLATE LAMP BULB...........8L-19
LICENSE PLATE LAMP UNIT............8L-19
LINKAGE............................19-9
LIQUID LINE........................24-77
LOCK CYLINDER.....................23-18
LOW BEAM HEADLAMP BULB..........8L-20
LOW FUEL INDICATOR................8J-19
LOW OIL LEVEL INDICATOR............8J-20
LOWER BALL JOINT....................2-6
LOWER CONTROL ARM.................2-6
LOWER ROLLER ARM.................23-37
MAINTENANCE INDICATOR.............8J-20
MAINTENANCE SCHEDULES..............0-8
MALFUNCTION INDICATOR LAMP (MIL) . . . 8J-21
MANIFOLD AIR FLOW (MAF) SENSOR....14-44
MASTER CYLINDER...................5-17
MASTER LOCK SWITCH................8N-1
METRIC SYSTEM...................Intro.-6
MODE DOOR CABLES.................24-21
MULTI - FUNCTION INDICATOR..........8J-22
MULTI - FUNCTION SWITCH............8L-21
O2 SENSOR.........................14-45
ODOMETER.........................8J-22
OIL COOLER & LINES..................9-56
OIL FILTER ..........................9-57
OIL JET .............................9-57
OIL PAN .............................9-58
OIL PUMP...........................9-61
OIL PUMP.........................21-154
OIL SENSOR.........................9-64
OIL ................................9-56
OPENING DIMENSIONS................23-93
OUTPUT SHAFT BEARING.............21-156
OUTPUT SHAFT SEAL................21-159
PAINT TOUCH - UP...................23-77
PAINT.............................23-77
PARK BRAKE INDICATOR..............8J-23
PARK BRAKE SWITCH.................8L-21
PARK LOCK CABLE..................21-160
PARKING BRAKE......................5-23
PASSENGER AIRBAG BRACKET.........8O-27
PASSENGER AIRBAG.................8O-24
PASSENGER HEATED SEAT SWITCH.....8G-13
PEDAL..............................5-19
PISTON & CONNECTING ROD............9-45
PISTON RINGS.......................9-52
PISTONS..........................21-163
PLANETARY GEARTRAIN..............21-164
PLUMBING.........................24-61
POWER BRAKE BOOSTER...............5-19
POWER DISTRIBUTION CENTER.......8W-97-3
POWER DISTRIBUTION..............8W-97-1
POWER MIRROR SWITCH..............8N-3
POWER MIRRORS....................8N-3
POWER OUTLET
...................8W-97-3
POWER WINDOW SWITCH
..............8N-5
POWER WINDOWS
....................8N-5
PROP ROD
.........................23-53
PROPELLER SHAFT
.................3-1, 3-7PUMP.............................19-11
QUARTER TRIM PANEL................23-74
QUARTER WINDOW..................23-84
RADIATOR CROSSMEMBER............23-49
RADIATOR FAN.......................7-14
RADIATOR PRESSURE CAP..............7-19
RADIATOR...........................7-17
RADIO..............................8A-2
RAIN SENSOR CONTROL MODULE......8R-15
RAIN SENSOR.......................8R-12
REAR AXLE..........................3-12
REAR A / C CONDENSER FAN...........24-83
REAR A / C EVAPORATOR..............24-84
REAR A / C EXPANSION VALVE..........24-85
REAR BUMPER - STEP.................13-2
REAR CROSSMEMBER - TRANSMISSION . . 13-11
REAR DISCHARGE LINE...............24-88
REAR FASCIA........................13-3
REAR LATCH STRIKER................23-40
REAR LATCH........................23-40
REAR LIQUID LINE...................24-91
REAR RECEIVER / DRIER..............24-94
REAR REFRIGERANT RESERVOIR........24-95
REAR SEAT BACK SHIELD..............23-82
REAR SEAT BELT & RETRACTOR........8O-28
REAR SEAT BELT BUCKLE.............8O-30
REAR SIDE MARKER LAMP BULB.......8L-22
REAR SUCTION LINE..................24-96
REAR TURN LAMP BULB..............8L-23
REAR VIEW MIRROR.................23-75
REAR WHEEL SPEED SENSOR...........5-31
REAR WINDOW DEFOGGER GRID........8G-7
REAR WINDOW DEFOGGER RELAY.......8G-3
REAR WINDOW DEFOGGER SWITCH......8G-4
REAR...............................2-11
RECEIVER / DRIER...................24-79
RECIRCULATION DOOR ACTUATOR......24-22
REFRIGERANT LINE COUPLER..........24-98
REFRIGERANT OIL...................24-81
REFRIGERANT.......................24-80
RELAY...........................8W-97-4
REMOTE KEYLESS ENTRY
TRANSMITTER.......................8N-1
REPEATER LAMP BULB................8L-23
REPEATER LAMP UNIT................8L-24
RESTRAINTS.........................8O-2
RIGHT MOUNT.......................9-56
ROTORS............................5-20
SAFETY LATCH......................23-53
SEAL - PINION........................3-39
SEAT ADJUSTERS - FRONT.............23-81
SEAT BACK CUSHION / COVER - REAR....23-82
SEAT BACK - FRONT..................23-80
SEAT BELT SWITCH..................8O-31
SEAT BELT TENSIONER................8O-32
SEAT BELT TURNING LOOP ADJUSTER . . . 8O-33
SEAT CUSHION - FRONT...............23-80
SEAT CUSHION / COVER - REAR.........23-83
SEATBELT INDICATOR.................8J-24
SEAT - FRONT.......................23-79
SEAT - REAR........................23-81
SECURITY SYSTEM MODULE............8Q-2
SENTRY KEY REMOTE ENTRY MODULE....8Q-2
SERVO..............................8P-2
SHAFT - AXLE DUAL REAR WHEELS......3-27
SHAFT - AXLE SINGLE REAR WHEEL......3-23
SHIFT MECHANISM..................21-168
SHOCK..............................2-13
SHOES..............................5-27
SIDE CURTAIN AIRBAG................8O-35
SIDE IMPACT SENSOR................8O-39
SIDE VIEW MIRROR..................23-49
SIDE VIEW MIRROR - GLASS...........23-50
SIREN..............................8Q-4
SLIDING DOOR......................23-40
SOLENOID.........................21-171
SPARE TIRE CARRIER.................22-12
SPEAKER............................8A-2
SPEED CONTROL.....................8P-1
SPEEDOMETER......................8J-25
SPRING CLAMP PLATES.................2-8
SPRING SHACKLE.....................2-15
SPRING STOP PLATES..................2-9
SPRING
.........................2-7, 2-14
STABILIZER BAR
..................2-9, 2-15
STABILIZER LINK
.................2-10, 2-16
STABILIZER
.........................23-45
STARTER MOTOR RELAY
..............8F-35STARTER MOTOR....................8F-33
STARTING SYSTEM...................8F-28
STEERING ANGLE SENSOR..............5-32
STEERING COLUMN OPENING COVER....23-68
STEERING WHEEL.....................19-6
STEERING...........................19-1
STEPWELL SCUFF PADS...............23-75
STRUT..............................2-10
SUCTION LINE.......................24-81
SUN VISOR.........................23-76
SUPPORT PLATE......................5-23
SUPPRESSOR FILTER - REAR BLOWER
MOTOR............................24-41
SUPPRESSOR FILTER - REAR
CONDENSER FAN....................24-43
SWITCH.............................8P-3
TACHOMETER.......................8J-25
TAIL LAMP UNIT.....................8L-25
TAILPIPE............................11-3
TEMPERATURE CONTROL..............24-38
TEMPERATURE SENSOR...............24-40
TEMPERATURE SENSOR / PARK -
NEUTRAL CONTACT..................21-176
TERMINAL........................Intro.-10
THREADED HOLE REPAIR.............Intro.-6
TIE ROD END ........................19-10
TIME DELAY RELAY....................8L-35
TIMING CHAIN AND SPROCKETS.........9-72
TIMING CHAIN COVER.................9-70
TIMING CHAIN TENSIONER..............9-81
TIRES..............................22-7
TIRES / WHEELS......................22-1
TONE WHEEL........................5-32
TOP COVER.........................23-67
TOP COVER - CLUSTER................23-64
TOP COVER - TRAY...................23-65
TORQUE CONVERTER HUB SEAL.......21-184
TORQUE CONVERTER................21-178
TORQUE REFERENCES...............Intro.-9
TOWING.............................0-7
TRACTION CONTROL INDICATOR........8J-26
TRACTION CONTROL MALFUNCTION
INDICATOR.........................8J-27
TRAILER HITCH......................13-11
TRANSMISSION CONTROL MODULE......8E-6
TRANSPONDER KEY...................8Q-5
TRIM PANEL.............23-18, 23-34, 23-46
TURBOCHARGER SYSTEM..............11-3
TURBOCHARGER......................11-6
TURN SIGNAL INDICATOR..............8J-27
TURN SIGNAL RELAY.................8L-26
UNDERBODY LINES..................24-100
UPPER ROLLER ARM.................23-36
VACUUM PUMP.......................9-54
VALVE COOLER.......................25-6
VALVE SPRINGS......................9-35
VALVE STEM SEALS...................9-34
VALVE ..............................25-5
VEHICLE IDENTIFICATION NUMBER.....Intro.-1
VEHICLE THEFT SECURITY..............8Q-1
VIBRATION DAMPER...................9-53
VOLTAGE REGULATOR.................8F-24
WAIT - TO - START INDICATOR..........8J-28
WASHER FLUID INDICATOR............8J-29
WASHER FLUID LEVEL SWITCH.........8R-16
WASHER HOSES / TUBES..............8R-18
WASHER NOZZLE....................8R-18
WASHER PUMP / MOTOR..............8R-19
WASHER RESERVOIR.................8R-21
WATER IN FUEL SENSOR..............14-30
WATER PUMP........................7-20
WATER VALVE .......................24-83
WATER - IN - FUEL INDICATOR..........8J-29
WHEEL ALIGNMENT...................2-17
WHEELS...........................22-13
WINDOW MOTOR.....................8N-5
WINDOW REGULATOR - MANUAL........23-21
WINDOW REGULATOR - POWER........23-20
WINDSHIELD........................23-85
WIPER ARM........................8R-23
WIPER BLADE.......................8R-26
WIPER LINKAGE.....................8R-28
WIPER MOTOR......................8R-31
WIPER RELAY.......................8R-34
WIPERS/WASHERS....................8R-2
WIRING DIAGRAM INFORMATION......Intro.-1
YAW RATE SENSOR...................5-35
2 INDEXVA
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