Page 3191 of 3383

TF-86
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
Clutch Pressure SolenoidEDS002IG
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item
Content ConditionDisplay value
DUTY SOLENOID [%] Condition of clutch pres-
sure solenoid
Vehicle stopped
Engine running
A/T selector lever
“N ”
position
Brake pedal depressed 4WD shift switch: 2WD
4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO 4%
Te r m i n a lWire
color Item
ConditionData (Approx.)
10 L/W Transfer dropping resistor
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: AUTO
4 - 14V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
19 L Clutch pressure solenoid
valve
Vehicle stopped
Engine running
A/T selector
lever
“N ” position
Brake pedal
depressed 4WD shift switch: AUTO
1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
Page 3192 of 3383

TROUBLE DIAGNOSIS FOR SYSTEMTF-87
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “DUTY SOLENOID”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever “N” position
Brake pedal depressed 4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO
4%
SDIA2718E
Connector Terminal
ConditionVoltage
(Approx.)
E142 10 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
AUTO
4 - 14V
4WD shift switch:
2WD, 4H or 4LO Less
than 1V
19 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
AUTO
1.5 - 3V
4WD shift switch:
2WD, 4H or 4LO Less
than 1V
SDIA2719E
Page 3196 of 3383

TROUBLE DIAGNOSIS FOR SYSTEMTF-91
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
2-4WD SolenoidEDS002IH
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
DIAGNOSTIC PROCEDURE
1. CHECK 4WD SHIFT SWITCH SYSTEM
Perform self-diagnosis. Refer to TF-50, "
Self-diagnostic Procedure" .
Is the "4WD MOD SW [P1814]" (with CONSULT-II) or "Flickering pattern: 16 (without CONSULT-II) detected?
YES >> Perform trouble diagnosis for 4WD shift switch. Refer to TF-62, "4WD Shift Switch" .
NO >> GO TO 2.
Monitored item Content ConditionDisplay value
2-4WD SOL [ON/OFF] Condition of 2-4WD shift
solenoid valve
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “ Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H
( “ Wait ” function is operat-
ing.) OFF
2-4WD SOL MON [ON/
OFF] Check signal for transfer
control unit signal output
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “ Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H
( “ Wait ” function is operat-
ing.) OFF
Terminal
Wire
color Item
ConditionData (Approx.)
1 GR 2-4WD shift solenoid valve
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: 2WD 0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
Page 3197 of 3383

TF-92
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
2. CHECK 2-4WD SHIFT SOLENOID SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “2-4WD SOL” and “2-4WD SOL MON ”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
Monitored item Condition Display
value
2-4WD SOL
Vehicle stopped
Engine running
A/T selector lever “N ”
position
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H ( “Wait ”
function is operating.) OFF
2-4WD SOL
MON
Vehicle stopped
Engine running
A/T selector lever “N ”
position
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H ( “Wait ”
function is operating.) OFF
SDIA2727E
Connector Terminal
ConditionVoltage
(Approx.)
E142 1 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
2WD
0V
4WD shift switch:
AUTO, 4H or 4LO Battery
voltage
SDIA2728E
Page 3200 of 3383

TROUBLE DIAGNOSIS FOR SYSTEMTF-95
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
Transfer MotorEDS002II
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
Monitored item Content ConditionDisplay value
MOTOR RELAY [ON/
OFF] Condition of transfer motor
relay
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“ P ” or “N ” position) OFF
("ON" for approx. 2
sec. after shifting to “P ” and “ N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P ” or “ N”
position) ON
4WD shift switch: 4H (A/T
selector lever “P ” posi-
tion) OFF
("ON" for approx. 2
sec. after shifting to “P ”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P ” position) ON
MOTOR RELAY MON
[ON/OFF] Check signal for transfer
control unit signal output
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“ P ” or “N ” position) OFF
("ON" for approx. 2
sec. after shifting to “P ” and “ N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P ” or “ N”
position) ON
4WD shift switch: 4H (A/T
selector lever “P ” posi-
tion) OFF
("ON" for approx. 2
sec. after shifting to “P ”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P ” position) ON
Page 3202 of 3383

TROUBLE DIAGNOSIS FOR SYSTEMTF-97
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER MOTOR RELAY SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “MOTOR RELAY” and “MOTOR RELAY
MON ”.
Without CONSULT-II
1. Start engine.
Monitored item Condition Display value
(Approx.)
MOTOR
RELAY
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever
“P ” or
“ N ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ” and “ N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P ” or “N ” position) ON
4WD shift switch: 4H (A/T
selector lever “P ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ”.)
4WD shift switch: 4H (Except
for A/T selector lever “ P” posi-
tion) ON
MOTOR
RELAY
MON
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever
“P ” or
“ N ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ” and “ N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P ” or “N ” position) ON
4WD shift switch: 4H (A/T
selector lever “P ” position) OFF
("ON" for
approx. 2 sec.
after shifting to
“
P ”.)
4WD shift switch: 4H (Except
for A/T selector lever “ P” posi-
tion) ON
SDIA2734E
Page 3207 of 3383

TF-102
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
COMPONENT INSPECTION
Transfer Motor Relay
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer motor relay terminals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If NG, replace transfer motor relay. Refer to TF-22, "
Location of
Electrical Parts" .
Transfer Motor
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor. Refer to TF-142, "
Removal and Installation" .
3. Apply 12V direct current between transfer motor terminals 14 and 15.
4. If transfer motor does not operate, replace transfer motor. Refer to TF-142, "
Removal and Installation" .
Transfer Fluid TemperatureEDS002IJ
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals. Condition
Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
LDIA0097E
Monitored item [Unit]Content ConditionDisplay value
(Approx.)
FLUID TEMP SE [V] Condition of transfer fluid
temperature Transfer fluid temperature approx. 20 - 80
°C (68 -
176° F) 1.1 - 0.3V
Te r m i n a lWire
color Item
ConditionData (Approx.)
28 B/G Sensor ground Always0V
31 G Transfer fluid temperature
sensor
Ignition switch: ONTransfer fluid temperature approx. 20°C
(68
°F) 1.1V
Transfer fluid temperature approx. 80°C
(176 °F) 0.3V
Page 3208 of 3383

TROUBLE DIAGNOSIS FOR SYSTEMTF-103
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER FLUID TEMPERATURE SENSOR SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “FLUID TEMP SE”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD
ASSEMBLY 1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connec- tor.
3. Check continuity between the following terminals.
–Transfer control unit harness connector E143 terminal 28 and
transfer terminal cord assembly harness connector F56 terminal
3.
–Transfer control unit harness connector E143 terminal 31 and
transfer terminal cord assembly harness connector F56 terminal
2.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
(Approx.)
Transfer fluid temperature approx. 20 - 80 °C (68 - 176°F) 1.1 - 0.3V
SDIA2741E
Connector Terminal ConditionData
(Approx.)
E143 28 -
Ground Always
0V
31 -
Ground Ignition switch:
ON Transfer fluid temperature
approx. 20
°C (68°F) 1.1V
Transfer fluid temperature
approx. 80 °C (176°F) 0.3V
SDIA2742E
Continuity should exist.
SDIA2743E