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SEAT
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CONTENTS
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tool ............................................ ..... 4
Commercial Service Tool .................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5 CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
AUTOMATIC DRIVE POSITIONER ....................... ....11
Component Parts And Harness Connector Location .... 11
System Description ............................................. ... 12
FAIL-SAFE MODE ........................................... ... 12
CANCEL OF FAIL-SAFE MODE ...................... ... 13
CAN Communication System Description ........... ... 13
Schematic ........................................................... ... 14
Wiring Diagram — AUT/DP — ............................ ... 16
Terminals and Reference Values for BCM .......... ... 26
Terminals and Reference Values for Driver Seat
Control Unit ......................................................... ... 26
Terminals and Reference Values for Automatic Drive Positioner Control Unit ...............................
... 28
Work Flow ............................................................... 30
Preliminary Check ............................................... ... 31
SETTING CHANGE FUNCTION ...................... ... 31
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ................................................... ... 31
CONSULT-II Function (AUTO DRIVE POS.) ....... ... 34
CONSULT-II INSPECTION PROCEDURE ....... ... 34
SELF-DIAGNOSIS RESULTS .......................... ... 36
DATA MONITOR .............................................. ... 37
ACTIVE TEST ..................................................... 38
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................ ... 38
Symptom Chart ....................................................... 38
Sliding Motor Circuit Inspection ........................... ... 40
Reclining Motor LH Circuit Inspection ................. ... 41
Lifting Motor (Front) Circuit Inspection ................ ... 42
Lifting Motor (Rear) Circuit Inspection ................. ... 44
Pedal Adjusting Motor Circuit Inspection ............. ... 45
Mirror Motor LH Circuit Check ................................ 46
Mirror Motor RH Circuit Check ............................ ... 48
Steering Wheel Tilt Circuit Inspection .................. ... 49
Sliding Sensor Circuit Inspection ......................... ... 51
Reclining Sensor Circuit Inspection ..................... ... 52
Lifting Sensor (Front) Circuit Inspection .............. ... 53
Lifting Sensor (Rear) Circuit Inspection ............... ... 54
Pedal Adjusting Sensor Circuit Inspection ........... ... 55
Mirror Sensor LH Circuit Check ........................... ... 56
Mirror Sensor RH Circuit Check ............................. 57
Steering Wheel Tilt Sensor Circuit Inspection ..... ... 59
Sliding Switch Circuit Inspection .......................... ... 61
Reclining Switch Inspection ................................. ... 62
Lifting Switch (Front) Circuit Inspection ............... ... 64
Lifting Switch (Rear) Circuit Inspection ................ ... 65
Power Seat Switch Ground Inspection ................ ... 66
Pedal Adjusting Switch Circuit Inspection ........... ... 67
Door Mirror Remote Control Switch (Changeover
Switch) Circuit Check ............................................. 69
Door Mirror Remote Control Switch (Mirror Switch)
Circuit Check ....................................................... ... 70
SE-12
AUTOMATIC DRIVE POSITIONER
Revision: November 20092006 QX56
System DescriptionEIS004XE
Refer to Owner's Manual for Automatic Drive Positioner system operating instructions.
The settings (ON/OFF) of the automatic sliding seat (Entry/Exiting operation) at entry/exit can be changed
as desired, using the display unit in the center of the instrument panel. The set content is transmitted by
CAN communication, from display control unit to driver seat control unit.
Using CONSULT-ll, the seat slide amount at entry/exit setting can be changed.
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the front door switch LH ON (open) →OFF (close) →ON
(open), the Entry/Exiting function becomes possible.
After Exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON →START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
FAIL-SAFE MODE
When any manual and automatic operations are not performed, if any motor operations of seats or pedals are
detected for T2 or more, status is judged “Output error ”.
7. Pedal adjusting switch M96 8. A. Door mirrror LH D4, RH D107
B. Front door switch LH B8
C. Front door lock assembly LH (key
cylinder switch) D149. A. A/T selector lever
B. A/T device (park position switch)
M203
10. A. Sliding motor LH P4 (driver seat view), reclining motor LH P5, lifting
motor (front) P6, lifting motor (rear)
P7
B. Driver seat control unit P2, P3
C. Power seat switch LH P8 11. A. ADP steering switch M16
B.Tilt motor M68, M69
Function Description
Memory operation The front seat LH, steering wheel, pedals (accelerator, brake) and door mirrors move
to the stored driving position by pushing seat memory switch (1 or 2).
Entry/Exit-
ing function Exiting operation
At exit, the seat moves backward and the steering wheel raises. (Exiting position)
Entry operation At entry, the seat and steering wheel return from Exiting position to the previous driv-
ing position before the Exiting operation.
Keyfob interlock operation Perform memory operation, turnout operation and return operation by pressing key-
fob unlock button.
Auto operation temporary stop
conditions. When ignition switch is turned to START during seat memory switch operation and return
operation, seat memory switch operation and return operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher (memory switch operation
and entry operation).
When the setting switch, seat memory switch 1, or 2 are pressed.
When A/T selector lever is in any position other than P.
When the door mirror remote control switch is operated (when ignition switch turned to
ON).
When power seat switch turned ON.
When pedal adjusting switch turned ON.
When front seat sliding Entry/Exiting setting is OFF (entry/exiting operation).
OPERATED PORTION T2
Seat sliding Approx. 0.1 sec.
Seat reclining Same as above
Seat lifting (Front) Same as above
Seat lifting (Rear) Same as above
AUTOMATIC DRIVE POSITIONERSE-31
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Preliminary CheckEIS004XN
SETTING CHANGE FUNCTION
The settings of the automatic driving positioner system can be changed, using CONSULT-II and the display in
the center of the instrument panel.
×: Applicable –: Not applicable
It is possible to set sliding front seat for entry/exit of vehicle by pressing set switch.
*: Setting of sliding front seat for entry/exit of vehicle is ON at factory-shipment. But if custom settings are reset, setting turns OFF.
NOTE:
After the setting is registered, the new setting is effective, even if the battery is disconnected.
POWER SUPPLY AND GROUND CIRCUIT INSPECTION
1. CHECK BCM FUSES AND FUSIBLE LINK
Check if any of the following fuses for the BCM are blown.
NOTE:
Refer to SE-11, "
Component Parts And Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-
65, "ELECTRICAL UNITS LOCATION" .
Setting item ContentCONSULT
–II
(WORK SUPPORT) Display unitDefault
setting Factory
setting
SEAT SLIDE
VOLUME SET The distance at exiting opera-
tion can be selected from the
following 3 modes. 40mm
—××
80mm ——
150mm ——
Sliding Front Seat and
Steering Wheel Raise
When Entry/ Exiting
Vehicle The seat sliding and steering
wheel raise turnout and return
at entry/exit can be selected:
ON (operated)
–OFF (not
operated) ON
ON: Indicator lamp ON —×
OFF OFF: Indicator lamp OFF ×—
Reset custom settings* All settings to default. —Default: Setting button
ON ——
Content
Setting change operation Indicator LEDs
The seat sliding and steering
wheel raise turnout and return
at entry/exit can be operated. Press the set switch for more than 10 seconds Blinking twice
The seat sliding and steering
wheel raise turnout and return
at entry/exit can be not oper-
ated. Blinking once
Unit
Power source Fuse No.
BCM Battery power supply
f (50A)
ON or START power supply 59 (10A)
ACC or ON power supply 4 (10A)
AUTOMATIC DRIVE POSITIONERSE-39
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A part of seat system does not operate (both automati-
cally and manually).1. Sliding motor circuit inspection
SE-40
2. Reclining motor circuit inspection SE-41
3. Lifting motor (front) circuit inspectionSE-42
4. Lifting motor (rear) circuit inspectionSE-44
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of pedal adjust and door mirror does not operate
(both automatically and manually).1. Pedal adjusting motor circuit inspection
SE-452. Mirror motor LH circuit check SE-46
3. Mirror motor RH circuit check SE-48
4. If the above systems are normal, replace the automatic
drive positioner control unit. SE-11
A part of seat system does not operate (only automatic
operation).1. Sliding sensor circuit inspection
SE-51
2. Reclining sensor circuit inspectionSE-52
3. Lifting sensor (front) circuit inspectionSE-53
4. Lifting sensor (rear) circuit inspectionSE-54
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of door mirror system does not operate (only
automatic operation).1. Mirror sensor LH circuit check
SE-562. Mirror sensor RH circuit checkSE-57
3. If the above systems are normal, replace the automatic
drive positioner control unit. SE-11
All of the automatic operations do not operate.1.A/T device (park position switch) circuit inspection
SE-76
2. UART communication line circuit inspectionSE-80
3. Pedal adjusting sensor circuit inspectionSE-55
4. Steering wheel tilt sensor circuit inspectionSE-59
4. If all the above systems are normal, replace the auto-
matic drive positioner control unit. SE-11
A part of seat system does not operate (only manual
operation).1. Sliding switch circuit inspection
SE-61
2. Reclining switch circuit inspectionSE-62
3. Lifting switch (front) circuit inspectionSE-64
4. Lifting switch (rear) circuit inspectionSE-65
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of pedal adjust and door mirror does not operate
(only manual operation).1. Pedal adjusting switch circuit inspection
SE-67
2. Door mirror remote control switch (change over switch)
circuit inspection SE-69
3. Door mirror remote control switch (mirror switch) switch-
ing circuit inspection SE-70
4. If the above systems are normal, replace the automatic
drive positioner control unit.
SE-11
Automatic drive positioner system does not operate
(only memory switch operation).1. Seat memory switch circuit inspection
SE-722. If the above systems are normal, replace the driver seat
control unit. SE-11
Seat memory indicator lamps 1 and 2 do not illuminate.1. Seat memory indicator lamp circuit inspection
SE-742. If all the above systems are normal, replace the driver
seat control unit. SE-11
Symptom
Diagnoses / service procedure Refer to
page
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4. CHECK HARNESS CONTINUITY 2
1. Disconnect automatic drive positioner control unit and door mir- ror RH.
2. Check continuity between automatic drive positioner control unit connector M33 terminals 5, 21 and door mirror RH connector
D107 terminals 7, 8.
3. Check continuity between automatic drive positioner control unit connector M33 terminals 5, 21 and ground.
OK or NG
OK >> Replace door mirror RH. Refer to GW-94, "Door Mirror Assembly" .
NG >> Repair or replace harness.
Steering Wheel Tilt Sensor Circuit InspectionEIS004Y6
1. CHECK FUNCTION
With CONSULT-II
Operate the pedal adjusting switch with “TILT SEN” on the DATA
MONITOR to make sure the voltage changes.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between automatic drive positioner connector and ground.
OK or NG
OK >> Steering wheel tilt sensor circuit is OK.
NG >> GO TO 2. 5 - 7
: Continuity should exist.
21 - 8 : Continuity should exist.
5 - Ground : Continuity should not exist.
21 - Ground : Continuity should not exist.
LIIA1473E
Monitor item [OPERA-
TION or UNIT] Contents
TILT SEN “V ” The tilt position (voltage) judged from the tilt sensor sig-
nal is displayed.
PIIA0295E
Connector Terminals
ConditionVoltage (V)
(Approx.)
(+) (-)
M33 7 Ground Pedal front end position 0.6
Pedal back end position 4.5
LIIA0485E
TF-18
ALL-MODE 4WD SYSTEM
Revision: November 20092006 QX56
4WD mode. Setting the vehicle in the 2WD mode requires no pressure buildup. In other words, pressure force
applied to the wet-multiplate clutch becomes zero.
CLUTCH PRESSURE SOLENOID VALVE
The clutch pressure solenoid valve distributes torque (front and rear) in AUTO mode.
LINE PRESSURE SWITCH
With the transfer system design, control of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
The line pressure switch determines whether or not adequate line pressure has built up under different
operating conditions.
The line pressure switch turns ON when line pressure is produced.
The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
The clutch pressure switch determines whether or not adequate clutch pressure has built up under differ-
ent operating conditions.
The clutch pressure switch turns ON when clutch pressure is produced.
The clutch pressure switch senses clutch pressure abnormalities and turns the 4WD warning lamp ON.
TRANSFER FLUID TEMPERATURE SENSOR
The transfer temperature sensor detects the transfer fluid temperature and sends a signal to the transfer con-
trol unit.
TRANSFER CONTROL UNIT
Transfer control unit controls transfer control device by input signals of each sensor and each switch.
Self-diagnosis can be done.
TRANSFER CONTROL DEVICE
The transfer control device changes the state of transfer assembly between 2WD, AUTO, 4H⇔4LO with the
2WD, AUTO, 4H and 4LO signals of 4WD shift switch.
NOTE:
To shift between 4H ⇔4LO, stop the vehicle, depress the brake pedal and shift the transmission selector
to the "N" position. Depress and turn the 4WD shift switch. The shift switch will not shift to the desired
mode if the transmission is not in "N" or the vehicle is moving. The 4LO indicator lamp will be lit when the
4LO is engaged.
Actuator motor and actuator position switch are integrated.
4WD SHIFT SWITCH AND INDICATOR LAMP
4WD Shift Switch
The 4WD shift switch allows selection from 2WD, AUTO, 4H or 4LO.
4WD Shift Indicator Lamp
Displays driving conditions selected by 4WD shift switch with 2WD, AUTO and 4H indicators while engine
is running. (When 4WD warning lamp is turned on, all 4WD shift indicator lamps are turned off.)
Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4LO Indicator Lamp
Displays 4LO condition while engine is running. 4LO indicator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H ⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
TF-34
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
2. CHECK TIGHT CORNER BRAKING SYMPTOM (1)
1. Set 4WD shift switch to “AUTO” position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> GO TO TF-130, "Heavy Tight-corner Braking Symptom Occurs" .
NO >> GO TO 3.
3. CHECK TIGHT CORNER BRAKING SYMPTOM (2)
1. Set 4WD shift switch to “4HI” position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> Inspection End.
NO >> GO TO TF-131, "
4WD System Does Not Operate" .
Trouble Diagnosis Chart for SymptomsEDS002HI
If 4WD warning lamp turns ON, perform self-diagnosis. Refer to TF-50, "Self-diagnostic Procedure" .
Symptom ConditionCheck itemReference page
4WD shift indicator lamp and 4LO indicator
lamp do not turn ON
(4WD shift indicator lamp and 4LO indicator
lamp check) Ignition switch: ONPower supply and ground for transfer
control unit
TF-117
Transfer shut off relay
Combination meter
4WD warning lamp does not turn ON
(4WD warning lamp check) Ignition switch: ONPower supply and ground for transfer
control unit
TF-121
Transfer shut off relay
Combination meter
4WD shift indicator lamp or 4LO indicator
lamp does not change Engine running4WD shift switch
TF-123
Wait detection switch
Neutral-4LO switch
AT P s w i t c h
2-4WD solenoid
Transfer control device
Actuator motor
Actuator position switch
Transfer inner parts
ATP warning lamp turns ON Engine running CAN communication line
TF-125
4WD shift switch
PNP switch signal
AT P s w i t c h
Combination meter
Transfer inner parts
4LO indicator lamp repeats flashing Engine running Wait detection switch
TF-127
Neutral-4LO switch
Transfer inner parts
4WD warning lamp flashes rapidly (2 times/
second) While drivingTransfer fluid temperature
TF-128
Tire size is different between front and
rear of vehicle