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PREPARATIONSC-3
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PREPARATIONPFP:00002
Special Service ToolEKS00B76
Commercial Service ToolsEKS00B77
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-44373)
Battery/Starting/Charging system
tester Model 620
SEL403X
Tool name
Description
Power tool Loosening bolts and nuts
PBIC0190E
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SC-6
BATTERY
Revision: November 20092006 QX56
CHARGING THE BATTERY
CAUTION:
Do not “quick charge” a fully discharged battery.
Keep the battery away from open flame while it is being charged.
When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the
charger first, as this may cause a spark.
If battery electrolyte temperature rises above 55°C (131 °F), stop charging. Always charge battery
at a temperature below 55 °C (131 °F).
Charging Rates
Do not charge at more than 50 ampere rate.
NOTE:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indi-
cates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps
indicated above refer to initial charge rate.
If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be
replaced.
Trouble Diagnoses with Battery/Starting/Charging System TesterEKS00B79
CAUTION:
When working with batteries, always wear appropriate eye protection.
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and generator test segments must be
done as a set from start to finish.
If battery surface charge is detected while testing, the tester will prompt you to turn on the headlights to
remove the surface charge.
If necessary, the tester will prompt you to determine if the battery temperature is above or below 0 °C
(32 °F). Choose the appropriate selection by pressing the up or down arrow button, then press “ENTER ” to
make the selection.
− 12 (10) −0.028
− 18 (0) −0.032
Corrected specific gravity Approximate charge condition 1.260 - 1.280 Fully charged
1.230 - 1.250 3/4 charged
1.200 - 1.220 1/2 charged
1.170 - 1.190 1/4 charged
1.140 - 1.160 Almost discharged1.110 - 1.130 Completely discharged
Battery electrolyte temperature
°C ( °F) Add to specific gravity reading
Amps Time
50 1 hour
25 2 hours
10 5 hours
5 10 hours
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SC-8
BATTERY
Revision: November 20092006 QX56
8. Press “ENTER”, then test output code is displayed. Record the
test output code on the repair order.
9. Toggle back to the “DIAGNOSTIC SCREEN ” for test results.
NOTE:
If necessary, the tester will ask the user to determine if the
battery has just been charged. Choose the appropriate selec-
tion by pressing the up or down arrow button and then press
the “ENTER ” button to make the selection.
When testing a battery installed in a vehicle that has recently
been driven, select “BEFORE CHARGE”.
If the battery has just been slow charged due to a “CHARGE
& RETEST ” decision by the tester, and the tester asks the user “BEFORE CHARGE/AFTER
CHARGE ”, select “AFTER CHARGE ”.
DIAGNOSTIC RESULT ITEM CHART
SEL576X
Diagnostic item Service procedure
GOOD BATTERY Battery is OK. Refer to
SC-6, "
Trouble Diagnoses with Battery/Starting/Charging System
Te s t e r" .
REPLACE BATTERY Replace battery.
Before replacing battery, clean the battery cable clamps and battery posts. Perform battery
test again with Battery/Starting/Charging system tester. If second test result is
“Replace Bat-
tery ”, then do so. Perform battery test again to confirm repair.
BAD CELL-REPLACE Replace the battery. Perform battery test again with Battery/Starting/Charging system tester
to confirm repair.
GOOD-RECHARGE Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Per-
form battery test again with Battery/Starting/Charging system tester.
CHARGE & RETEST Perform the slow battery charging. (Initial rate of charge is 10A for 12 hours.)
Perform battery test again with Battery/Starting/Charging system tester to confirm repair.
NOTE:
If the tester asks the user “BEFORE CHARGE/AFTER CHARGE”, select “AFTER
CHARGE”.
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SC-12
STARTING SYSTEM
Revision: November 20092006 QX56
Trouble Diagnoses with Battery/Starting/Charging System TesterEKS00B7D
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and generator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery test with Battery/Starting/Charging system
tester. Refer to SC-6, "
Trouble Diagnoses with Battery/Starting/
Charging System Tester" .
3. Press “ENTER” to begin the starting system test.
4. Start the engine.
5. Diagnosis result is displayed on the tester. Refer to SC-12,
"DIAGNOSTIC RESULT ITEM CHART" .
NOTE:
If the starter performs normally but the engine does not start,
perform engine diagnosis.
For intermittent “NO CRANK” or “NO STARTER OPERA-
TION ” incidents, refer to SC-15, "
DIAGNOSTIC PROCE-
DURE 2" .
DIAGNOSTIC RESULT ITEM CHART
SEL408X
SEL409X
SEL410X
Diagnostic item Service procedure
CRANKING VOLTAGE NORMAL Go to SC-13, "
WORK FLOW" .
CRANKING VOLTAGE LOW
CHARGE BATTERY Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Per-
form battery test again with Battery/Starting/Charging system tester. Refer to
SC-6, "
Troub le
Diagnoses with Battery/Starting/Charging System Tester" .
REPLACE BATTERY Before replacing battery, clean the battery cable clamps and battery posts. Perform battery
test again with Battery/Starting/Charging system tester. Refer to
SC-6, "
Trouble Diagnoses
with Battery/Starting/Charging System Tester" . If second test result is “REPLACE BAT-
TERY” , then do so. Perform battery test again to confirm repair.
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CHARGING SYSTEMSC-17
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CHARGING SYSTEMPFP:23100
System DescriptionEKS00B7H
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times:
to generator terminal 4
through 10A fuse (No. 30, located in the fuse and fusible link box).
Terminal 1 supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 detecting the input voltage. The charging circuit is protected by the
140A fusible link (letter a , located in the fusible link box).
Ground is supplied:
to generator terminal 2
through body ground E203.
With the ignition switch in the ON or START position, power is supplied:
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 24 for the charge warning lamp.
Ground is supplied to terminal 13 of the combination meter through terminal 3 of the generator. With power
and ground supplied, the charge warning lamp will illuminate. When the generator is providing sufficient volt-
age with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a fault is indicated.
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SC-18
CHARGING SYSTEM
Revision: November 20092006 QX56
Wiring Diagram — CHARGE —EKS00B7I
WKWA3582E
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CHARGING SYSTEMSC-19
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Trouble Diagnoses with Battery/Starting/Charging System TesterEKS00B7J
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and generator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery and starting system test with Battery/Starting/
Charging system tester.
3. Press “ENTER” to begin the charging system test.
4. Start engine.
5. Press “ENTER” until “LOADS OFF REV ENGINE 5 SEC ” is dis-
played.
6. Raise and hold the engine speed at 1,500 to 2,000 rpm for about 5 seconds, then return the engine to idle.
Once the increase in engine rpm is detected, press “ENTER” to
continue.
NOTE:
If after 30 seconds an increase in engine idle speed is not
detected, “RPM NOT DETECTED” will display.
Some engines may have a higher idle initially after starting,
particularly when the engine is cold. The tester may detect
this without any other action being taken. If this occurs, con-
tinue on with the testing process. The final results will not be affected.
7. The tester now checks the engine at idle and performs the DIODE/RIPPLE check.
8. When complete, the tester will prompt you to turn on the follow- ing electrical loads.
Heater fan set to highest speed. Do not run the A/C or wind-
shield defroster.
Headlamp high beam
Rear window defogger
NOTE:
Do not run the windshield wipers or any other cyclical loads.
9. Press “ENTER” to continue.
SEL417X
SEL418X
SEL419X
SEL420X
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SC-20
CHARGING SYSTEM
Revision: November 20092006 QX56
10. Raise and hold the engine speed at 1,500 to 2,000 rpm for about
5 seconds, then return the engine to idle. Once the increase in
engine rpm is detected, press “ENTER” to continue.
NOTE:
If after 30 seconds an increase in engine idle speed is not
detected, “RPM NOT DETECTED” will be displayed. Press
“ENTER ” to restart the test.
11. Diagnostic result is displayed on the tester. Refer to SC-20,
"DIAGNOSTIC RESULT ITEM CHART" .
12. Press “ENTER” then test output code is displayed. Record the
test output code on the repair order.
13. Toggle back to the “DIAGNOSTIC SCREEN ” for test results.
DIAGNOSTIC RESULT ITEM CHART
SEL421X
SEL422X
SEL577X
Diagnostic item Service procedure
CHARGING SYSTEM NORMAL Charging system is normal and will also show DIODE RIPPLE test result.
NO CHARGING VOLTAGE Go to SC-21, "
WORK FLOW" .
LOW CHARGING VOLTAGE
HIGH CHARGING VOLTAGE
DIODE RIPPLE NORMAL Diode ripple is OK and will also show CHARGING VOLTAGE test result.
EXCESS RIPPLE DETECTED Replace the generator. Perform
“DIODE RIPPLE ” test again using Battery/Starting/Charging
system tester to confirm repair.
DIODE RIPPLE NOT DETECTED Go to SC-21, "
WORK FLOW" .