TF-66
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
COMPONENT INSPECTION
1. Turn ignition switch “OFF ”. (Stay for at least 5 second.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD shift switch terminals.
4. If NG, replace the 4WD shift switch.
Wait Detection SwitchEDS002IA
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals. Connector Terminal
ConditionContinuity
M141 1 - 2
4WD shift switch: 2WD
Yes
4WD shift switch: AUTO, 4H and
4LO No
1 - 3 4WD shift switch: AUTO
Yes
4WD shift switch: 2WD, 4H and
4LO No
1 - 4 4WD shift switch: 2WD
No
4WD shift switch: AUTO, 4H and
4LO Ye s
1 - 5 4WD shift switch: 4H
Yes
4WD shift switch: 2WD, AUTO,
and 4LO No
1 - 6 4WD shift switch: 4LO
Yes
4WD shift switch: 2WD, AUTO
and 4H No
WDIA0205E
Monitored item
Content ConditionDisplay value
WAIT DETCT SW [ON/
OFF] Condition of wait detection
switch
Vehicle stopped
Engine running
A/T selector lever
“N ”
position
Brake pedal depressed 4WD shift switch: 2WD,
AUTO or 4H
OFF
4WD shift switch: 4H to
4LO (While actuator
motor is operating.) OFF
→ ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.) ON →
OFF
4WD shift switch: 4LO ON
Te r m i n a lWire
color Item
ConditionData (Approx.)
43 G/Y Wait detection switch
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery volt-
age
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
TROUBLE DIAGNOSIS FOR SYSTEMTF-67
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK WAIT DETECTION SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “WAIT DETCT SW”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND WAIT DETECTION SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the wait detection switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 43 and wait detection switch harness connec-
tor F59 terminal 10.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever “N” position
Brake pedal depressed 4WD shift switch: 2WD, AUTO
or 4H
OFF
4WD shift switch: 4H to 4LO
(While actuator motor is operat-
ing.) OFF
→ ON
4WD shift switch: 4LO to 4H
(While actuator motor is operat-
ing.) ON →
OFF
4WD shift switch: 4LO ON
PDIA0221E
Connector Terminal ConditionVoltage
(Approx.)
E143 43 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
2WD, AUTO or 4H
Battery
voltage
4WD shift switch: 4H
to 4LO (While actua-
tor motor is operating.) Battery
voltage
→
0V
4WD shift switch: 4LO
to 4H (While actuator
motor is operating.) 0V
→
Battery
voltage
4WD shift switch: 4LO 0VSDIA2701E
Continuity should exist.
SDIA2702E
TROUBLE DIAGNOSIS FOR SYSTEMTF-85
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Revision: November 2009 2006 QX56
7. PERFORM SELF-DIAGNOSIS (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“SHIFT ACT CIR [P1819]” displayed?
YES >> Replace transfer control unit. Refer to TF-132, "Removal and Installation" .
NO >> Inspection End.
8. PERFORM SELF-DIAGNOSIS (WITHOUT CONSULT-II)
Without CONSULT-II
1. Perform the self-diagnosis and then erase self-diagnostic results. Refer to TF-50, "
SELF-DIAGNOSTIC
PROCEDURE (WITHOUT CONSULT-II)" and TF-53, "ERASE SELF-DIAGNOSIS" .
2. Perform the self-diagnosis again.
Do the self-diagnostic results indicate transfer control device?
YES >> Replace transfer control unit. Refer to TF-132, "Removal and Installation" .
NO >> Inspection End.
Engine Speed Signal (ECM)EDS002IF
DIAGNOSTIC PROCEDURE
1. CHECK DTC WITH ECM
Perform self-diagnosis with ECM. Refer to EC-118, "
SELF-DIAG RESULTS MODE" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Values" .
OK or NG
OK >> GO TO 3.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
3. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with ECM again. Refer to EC-118, "
SELF-DIAG RESULTS MODE" .
TF-102
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
COMPONENT INSPECTION
Transfer Motor Relay
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer motor relay terminals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If NG, replace transfer motor relay. Refer to TF-22, "
Location of
Electrical Parts" .
Transfer Motor
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor. Refer to TF-142, "
Removal and Installation" .
3. Apply 12V direct current between transfer motor terminals 14 and 15.
4. If transfer motor does not operate, replace transfer motor. Refer to TF-142, "
Removal and Installation" .
Transfer Fluid TemperatureEDS002IJ
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals. Condition
Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
LDIA0097E
Monitored item [Unit]Content ConditionDisplay value
(Approx.)
FLUID TEMP SE [V] Condition of transfer fluid
temperature Transfer fluid temperature approx. 20 - 80
°C (68 -
176° F) 1.1 - 0.3V
Te r m i n a lWire
color Item
ConditionData (Approx.)
28 B/G Sensor ground Always0V
31 G Transfer fluid temperature
sensor
Ignition switch: ONTransfer fluid temperature approx. 20°C
(68
°F) 1.1V
Transfer fluid temperature approx. 80°C
(176 °F) 0.3V
TROUBLE DIAGNOSIS FOR SYSTEMTF-103
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER FLUID TEMPERATURE SENSOR SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “FLUID TEMP SE”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD
ASSEMBLY 1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connec- tor.
3. Check continuity between the following terminals.
–Transfer control unit harness connector E143 terminal 28 and
transfer terminal cord assembly harness connector F56 terminal
3.
–Transfer control unit harness connector E143 terminal 31 and
transfer terminal cord assembly harness connector F56 terminal
2.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
(Approx.)
Transfer fluid temperature approx. 20 - 80 °C (68 - 176°F) 1.1 - 0.3V
SDIA2741E
Connector Terminal ConditionData
(Approx.)
E143 28 -
Ground Always
0V
31 -
Ground Ignition switch:
ON Transfer fluid temperature
approx. 20
°C (68°F) 1.1V
Transfer fluid temperature
approx. 80 °C (176°F) 0.3V
SDIA2742E
Continuity should exist.
SDIA2743E
TF-106
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out ON/OFF switching action of the “CL PRES SW ” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND CLUTCH PRESSURE SWITCH
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con- nector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 34 and transfer terminal cord assembly har-
ness connector F56 terminal 7
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Ignition switch: ON
A/T selector lever “D ”
position 4WD shift switch: AUTO or 4H
(
“ Wait ” function is not operating.) ON
Ignition switch: ON 4WD shift switch: 2WD (
“Wait ”
function is not operating.) OFF
Connector Terminal ConditionVoltage
(Approx.)
E143 34 -
Ground
Ignition switch: ON
A/T selector lever
“ D ” position 4WD shift switch:
AUTO or 4H
(
“ Wait ” function is
not operating.) 0V
Ignition switch: ON 4WD shift switch:
2WD (
“Wait ” func-
tion is not operat-
ing.) Battery
voltage
WDIA0141E
SDIA2746E
Continuity should exist.
SDIA2747E
TROUBLE DIAGNOSIS FOR SYSTEMTF-109
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK LINE PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out ON/OFF switching action of “LINE PRES SW ” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND LINE PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con- nector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 35 and transfer terminal cord assembly har-
ness connector F56 terminal 1.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
A/T selector lever “D ” position
4WD shift switch: AUTO ON
Except the above
The vehicle has been left
at room temperature for 5
minutes and more with
ignition switch in “
OFF”
position.Ignition switch: ON
A/T selector lever: "P" or "N"
position
4WD shift switch: other than
AUTO OFF
Connector Terminal Condition Voltage
(Approx.)
E143 35 -
Ground
A/T selector lever
“ D ” position 4WD shift switch:
AUTO
0V
Except the above
The vehicle has
been left at room
temperature for 5
minutes and more
with ignition switch
in
“OFF ” position.
Ignition switch:
ON
A/T selector
lever: "P" or "N"
position
4WD shift
switch: other
than AUTO Battery
voltage
WDIA0142E
SDIA2751E
Continuity should exist.
SDIA2752E
TF-114
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK ATP SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “AT P S W I T C H”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 40 and ATP switch harness connector F55 ter-
minal 8.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever
“N"
Brake pedal
depressed 4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
ON
Except the above OFF
SDIA2391E
Connector TerminalConditionVoltage
(Approx.)
E143 40 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N"
Brake pedal
depressed 4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)
0V
Except the above Battery
voltage
SDIA2755E
Continuity should exist.
SDIA2756E