LT-160
ACTIVE AFS
Revision: 2006 January2006 M35/M45
ACTIVE TEST
Operation Procedure
1. Start the engine. (Swivel actuator is initialized.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Touch “LOW BEAM TEST RIGHT”, “LOW BEAM TEST LEFT”, or “LEVELIZER TEST” on “SELECT TEST
ITEM” screen.
CAUTION:
Can be tested only when swivel actuator initialization is completed. If initialization is not com-
pleted, “RETRY COMMAND” is displayed and cannot be tested.
LOW BEAM TEST RIGHT
Low beam headlamp (right) can be operated to swivel angle
0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LOW BEAM TEST LEFT
Low beam headlamp (left) can be operated to swivel angle 0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LEVELIZER TEST
Aiming motor drive signal can be changed to approx. 85%
(ratio to IGN power supply) by touching “ORIGIN”, and to
approx. 15% by “PEAK”. That angles headlamp LO up and
down.
5. During the operation check, touching “BACK” deactivates the operation.
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4794E
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4795E
Test ItemAiming Motor Drive Signal
Light Axis
(Reference Value) Ratio to IGN
power supplyVoltage
ORIGIN Approx. 85% Approx. 10.6 V 0
PEAK Approx. 15% Approx. 1.9 VApprox. 2.5
(Relatively lower than
that of origin)SKIB4796E
ACTIVE AFS
LT-161
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Revision: 2006 January2006 M35/M45
Symptom ChartNKS003QN
CAUTION:
The low beam headlamps performs small movements when AFS control unit detects the engine start.
This is normal with initialization of swivel actuator by AFS control unit.
SymptomAFS OFF
indicatorCausal system Reference
AFS operates, but cannot judge normal/
abnormal.
(AFS function test)NormalCheck swivel operation.LT-181, "AFS
Operation
Check (Func-
tion Test)"
Check steering angle sensor neutral point (straight-ahead
position).
Auto aiming operates, but cannot judge
normal/abnormal.
(Auto aiming function test)NormalCheck auto aiming operation.LT-183, "Auto
Aiming Opera-
tion Check
(Function
Te s t )"
Check height sensor signal value recognized by AFS con-
trol unit at unloaded vehicle position.
Check height sensor signal and aiming motor drive signal.
Neither AFS operates nor auto aiming
operates.BlinkingCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check AFS control unit power supply and ground circuit.
NOTE:
Check only when “ADAPTIVE LIGHT” is not displayed on
CONSULT-II “SELECT SYSTEM” screen.LT-151, "Pre-
liminary
Check"
AFS does not operate.
(Auto aiming operation is normal.)Blinking Check AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Illuminated Check AFS switch system circuit.LT-185, "
AFS
Switch Does
Not Operate"
Auto aiming does not operate.
(AFS operation is normal.)NormalCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check aiming motor system circuit.LT-187, "
Auto
Aiming Does
Not Operate
(Check Aiming
Motor System
Circuit)"
Auto aiming operates in the reverse way.
(Lowering vehicle height angles light
axis up.)Normal Replace AFS control unit.LT-191, "Removal and
Installation of
AFS Control
Unit"
AFS OFF indicator does not illuminate.
(AFS operation and auto aiming opera-
tion are normal.)Not
illuminatedCheck circuit between unified meter and A/C amp. and
combination meter.LT-190, "
AFS
OFF Indicator
Does Not
Operate"AFS OFF indicator blinks.
(AFS operation and auto aiming opera-
tion are normal.)BlinkingCheck receive state of AFS off indicator signal from uni-
fied meter and A/C amp.
AFS cannot be cancelled.
(AFS switch does not operate.)Normal Check AFS switch system circuit.LT-185, "AFS
Switch Does
Not Operate"
ACTIVE AFS
LT-181
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Revision: 2006 January2006 M35/M45
AFS Operation Check (Function Test)NKS003QS
1. CHECK SWIVEL ACTUATOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT”
on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN–FAST/SLOW” and “PEAK–FAST/SLOW”
screen.
5. Make sure of swivel operation.
OK or NG
OK >> GO TO 2.
NG >>
When interference or poor fitment is found, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, replace headlamp. Refer to LT- 1 9 0 , "Removal and Installation of
Front Combination Lamp" .
When the operation range is irregular, perform aiming adjustment. Refer to LT- 7 4 , "Aiming
Adjustment" . If it is normal, GO TO 3.
2. CHECK STEERING ANGLE SENSOR
Check “STR ANGLE SIG” in “Data Monitor” when driving straight
and steering turn 90
to right or left.
OK or NG
OK >> GO TO 3.
NG >>
When steering is out of range while driving straight, perform steering angle sensor adjustment.
Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" in “ON-VEHICLE
SERVICE”.
When the function is normal while driving straight but the displayed value is different from
actual steering position with turning to right or left, replace steering angle sensor. Refer to LT-
190, "Removal and Installation of Steering Angle Sensor" .
SKIB4794E
TEST ITEM ORIGIN PEAKLight axis range at 10 m (394.7 in) off
(Reference value)
LOW BEAM TEST RIGHT Swivel angle 0
Swivel angle 7 to 13Approx. 1.200 to 2.300 mm (48 to 90 in)
LOW BEAM TEST LEFT Swivel angle 0
Swivel angle 17 to 23Approx. 3.000 to 4.200 mm (120 to 167 in)
Steering conditionSTR ANGLE SIG
(Data monitor)
Driving straight
5.0 to + 5.0
Turn 90 to right Approx. + 90
Tu rn 90 to left Approx. 90
SKIB4793E
FRONT FOG LAMP
LT-209
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Revision: 2006 January2006 M35/M45
3. CHECK CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to BCS-15, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" .
Aiming AdjustmentNKS003RH
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
Keep all tires inflated to correct pressure.
Place vehicle on level ground.
Adjust aiming in the vertical direction by turning the adjusting screw.
1. Set the distance between the screen and the center of fog lamp
lens as shown.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is in the figure.
When performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
PKIA7627E
SKIB4160E
SKIB0897E
COMBINATION SWITCH
LT-233
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Revision: 2006 January2006 M35/M45
Combination Switch Reading FunctionNKS003S6
For details, refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
Terminals and Reference Values for BCMNKS003S7
CAUTION:
Check combination switch system terminal waveform under the loaded condition with lighting
switch, turn signal switch and wiper switch OFF not to be fluctuated by overloaded.
Turn wiper dial position to 4 except when checking waveform or voltage of wiper dial position.
Wiper dial position can be confirmed on CONSULT-II. Refer to LT-239, "
DATA MONITOR" .
Terminal
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
2L/RCombination
switch input 5ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 1ST
Turn signal switch to
right
Lighting switch HI
beam (Operates only
HI beam switch)Approx. 1.0V
Lighting switch 2ND
Approx. 2.0V
OFF Approx. 0V
3O/LCombination
switch input 4ONLighting, turn, wiper
switch
(Wiper dial position 4)Front fog lamp switch
ON
Approx. 0.8V
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Turn signal switch to
leftApprox. 1.0V
OFF Approx. 0V
PKIB4957J
PKIB4953J
PKIB4955J
PKIB4957J
LT-236
COMBINATION SWITCH
Revision: 2006 January2006 M35/M45
34 LCombination
switch output 3ONLighting, turn, wiper
switch
Any of several con-
ditions below
Lighting switch 2ND
(Wiper dial position 4)
Lighting switch HI
beam (Operates only
HI beam switch)
(Wiper dial position 4)
Wiper dial position 1
Wiper dial position 2
Wiper dial position 3Approx. 1.2V
OFF
(Wiper dial position 4)
Approx. 7.0 - 7.5V
35 SBCombination
switch output 2ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Front wiper switch INT
Front wiper switch HIApprox. 1.2V
OFF
Approx. 7.0 - 7.5V Te r m i n a l
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
PKIB4958J
PKIB4960J
PKIB4958J
PKIB4960J
COMBINATION SWITCH
LT-239
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Revision: 2006 January2006 M35/M45
DATA MONITOR
Operation Procedure
1. Touch “COMB SW” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the signals will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item name Contents
TURN SIGNAL R “ON/OFF” Displays “turn right (ON)/other (OFF)” status, determined from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays “turn left (ON)/other (OFF)” status, determined from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/others: OFF) of headlamp switch 1 judged from lighting
switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/others: OFF) of headlamp switch 2 judged from lighting
switch signal.
TAIL LAMP SW “ON/OFF”Displays status (lighting switch 1ST or 2ND position: ON/others: OFF) of lighting switch judged from
lighting switch signal.
PASSING SW “ON/OFF”Displays status (flash-to-pass switch: ON/others: OFF) of flash-to-pass switch judged from lighting
switch signal.
AUTO LIGHT SW “ON/OFF” Displays “auto light switch (ON)/other (OFF)” status, determined from lighting switch signal.
FR FOG SW “ON/OFF” Displays “front fog lamp switch (ON)/other (OFF)” status, determined from lighting switch signal.
FR WIPER HI “ON/OFF” Displays “front wiper HI (ON)/other (OFF)” status, determined from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “front wiper LOW (ON)/other (OFF)” status, determined from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “front wiper INT (ON)/other (OFF)” status, determined from wiper switch signal.
FR WASHER SW “ON/OFF” Displays “front washer switch (ON)/other (OFF)” status, determined from wiper switch signal.
INT VOLUME “1 - 7” Displays intermittent operation knob setting (1 - 7), determined from wiper switch signal.
LT-240
COMBINATION SWITCH
Revision: 2006 January2006 M35/M45
Combination Switch InspectionNKS003S9
1. SYSTEM CHECK
Referring to table below, check the system to which malfunctioning switch belongs.
>> Check the system to which malfunctioning switch belongs, and then GO TO 2.
2. SYSTEM CHECK
With CONSULT-II
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect CONSULT-II, and select “COMB SW” on “SELECT
TEST ITEM” screen.
2. Select “DATA MONITOR”.
3. Select “START”, and confirm that other switches in malfunction-
ing system operate normally.
Example: When the HI BEAM switch is malfunctioning, confirm
that “TURN RH”, “HEAD LAMP 1” and “TAIL LAMP SW” in Sys-
tem 5, to which the HI BEAM switch belongs, turn ON-OFF nor-
mally.
Without CONSULT-II
Operating combination switch, and confirm that other switches in malfunctioning system operate normally.
Example: When the HI BEAM switch is malfunctioning, confirm that “TURN RH”, “HEAD LAMP 1” and “TAIL
LAMP SW” in System 5, to which HI BEAM switch belongs, turn ON-OFF normally.
Check results
Other switches in malfunctioning system operate normally.>>Replace lighting switch or wiper switch.
Other switches in malfunctioning system do not operate normally.>>GO TO 3.
System 1 System 2 System 3 System 4 System 5
— FR WASHER FR WIPER LO TURN LH TURN RH
FR WIPER HI — FR WIPER INT PASSING HEAD LAMP1
INT VOLUME 1 — — HEAD LAMP2 HI BEAM
— INT VOLUME 3 AUTO LIGHT — LIGHT SW 1ST
INT VOLUME 2 — — FR FOG —
SKIB4816E