BASIC SERVICE PROCEDURE
EC-807
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Revision: 2006 January2006 M35/M45
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningNBS005AC
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 105C (158 - 221F)
PNP switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
With CONSULT-II: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-806, "Accelerator Pedal Released Position Learning" .
2. Perform EC-806, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z
EC-840
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
38 G/RFuel pump control module
(FPCM) check[When cranking engine]Approximately 0V
[Engine is running]Warm-up condition
Idle speed4 - 6V
39 B/RFuel pump control module
(FPCM)[When cranking engine]0 - 0.5V
[Engine is running]
Warm-up condition
Idle speed8 - 12V
45 VEVAP canister purge vol-
ume control solenoid valve[Engine is running]
Idle speed
Accelerator pedal: Not depressed even
slightly, after engine startingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)BATTERY VOLTAGE
(11 - 14V)
46
60
61
62
65
79
80
81L/O
V/W
P
Y/R
BR/R
GR/R
GR/B
G/RIgnition signal No. 7
Ignition signal No. 5
Ignition signal No. 3
Ignition signal No. 1
Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle0 - 0.2V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm0.1 - 0.4V
47 LSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
48 L/BSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 B/YSensor power supply
(Refrigerant pressure sen-
sor, Battery current sensor)[Ignition switch: ON]Approximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
SEC990C
SEC991C
PBIB0044E
PBIB0045E
EC-856
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
ACTIVE TEST MODE
Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Selector lever: P or N
Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
VIAS SOL VALVE
Ignition switch: ON
Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
FPCM
Engine: Returns to the original
trouble condition
Select “LOW” and “HI” with CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
FPCM
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
DTC P0441 EVAP CONTROL SYSTEM
EC-1121
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Revision: 2006 January2006 M35/M45
9. If NG, go to EC-1121, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005H0
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-750, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-750, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000rpm after 100 seconds passed after starting engine.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should not exist.
Vacuum should exist.
DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
EC-1161
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Revision: 2006 January2006 M35/M45
DTC Confirmation ProcedureNBS005I1
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
3. Start engine and wait at least 40 seconds.
NOTE:
Do not depress accelerator pedal even slightly.
If 1st trip DTC is detected, go to EC-1161, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS005I2
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-885, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
SEF194Y
1. Body ground M70 2. Body ground M16
PBIB2782E
DTC P1550 BATTERY CURRENT SENSOR
EC-1263
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Revision: 2006 January2006 M35/M45
DTC P1550 BATTERY CURRENT SENSORPFP:294G0
Component DescriptionNBS005LF
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor (1) is installed to the battery cable at the negative termi-
nal. The sensor measures the charging/discharging current of the
battery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to SC section.
CAUTION:
Do not connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
CONSULT-II Reference Value in Data Monitor ModeNBS005LG
Specification data are reference values.
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "SPECIFIC GRAVITY CHECK" .
On Board Diagnosis LogicNBS005LH
The MIL will not light up for this diagnosis.
NOTE:
If DTC P1550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1218, "
DTC P0643 SENSOR POWER SUPPLY" .
PBIB2685E
MONITOR ITEM CONDITION SPECIFICATION
BAT CUR SEN
Engine speed: Idle
Battery: Fully charged*
Selector lever: P or N
Air conditioner switch: OFF
No loadApprox. 2,600 - 3,500mV
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1550
1550Battery current sensor circuit
range/performanceThe output voltage of the battery current
sensor remains within the specified
range while engine is running.
Harness or connectors
(The sensor circuit is open or shorted.)
Battery current sensor
DTC P1551, P1552 BATTERY CURRENT SENSOR
EC-1269
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Revision: 2006 January2006 M35/M45
DTC P1551, P1552 BATTERY CURRENT SENSORPFP:294G0
Component DescriptionNBS005LM
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor (1) is installed to the battery cable at the negative termi-
nal. The sensor measures the charging/discharging current of the
battery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to SC section.
CAUTION:
Do not connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
CONSULT-II Reference Value in Data Monitor ModeNBS005LN
Specification data are reference values.
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "SPECIFIC GRAVITY CHECK" .
On Board Diagnosis LogicNBS005LO
The MIL will not light up for thes diagnoses.
NOTE:
If DTC P1551 or P1552 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-1218, "
DTC P0643 SENSOR POWER SUPPLY" .
PBIB2685E
MONITOR ITEM CONDITION SPECIFICATION
BAT CUR SEN
Engine speed: Idle
Battery: Fully charged*
Selector lever: P or N
Air conditioner switch: OFF
No loadApprox. 2,600 - 3,500mV
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1551
1551Battery current sensor circuit
low inputAn excessively low voltage from the sen-
sor is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted.)
Battery current sensor P1552
1552Battery current sensor circuit
high inputAn excessively high voltage from the
sensor is sent to ECM.
DTC P1553 BATTERY CURRENT SENSOR
EC-1275
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Revision: 2006 January2006 M35/M45
DTC P1553 BATTERY CURRENT SENSORPFP:294G0
Component DescriptionNBS005LT
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor (1) is installed to the battery cable at the negative termi-
nal. The sensor measures the charging/discharging current of the
battery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to SC section.
CAUTION:
Do not connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
CONSULT-II Reference Value in Data Monitor ModeNBS005LU
Specification data are reference values.
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "SPECIFIC GRAVITY CHECK" .
On Board Diagnosis LogicNBS005LV
The MIL will not light up for this diagnosis.
NOTE:
If DTC P1553 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1218, "
DTC P0643 SENSOR POWER SUPPLY" .
PBIB2685E
MONITOR ITEM CONDITION SPECIFICATION
BAT CUR SEN
Engine speed: Idle
Battery: Fully charged*
Selector lever: P or N
Air conditioner switch: OFF
No loadApprox. 2,600 - 3,500mV
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1553
1553Battery current sensor perfor-
manceThe signal voltage transmitted from the
sensor to ECM is higher than the amount
of the maximum power generation.
Harness or connectors
(The sensor circuit is open or shorted.)
Battery current sensor