A/T SHIFT LOCK SYSTEM
AT-233
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
3. DETECT MALFUNCTIONING ITEM
Check the following.
Harness for short or open between battery and stop lamp switch harness connector E124 terminal 1
Harness for short or open between stop lamp switch harness connector E124 terminal 2 and shift lock
relay E35 terminal 2
10A fuse [No.20, located in the fuse block (J/B)]
Stop lamp switch
–Check continuity between stop lamp switch harness connector E124 terminals 1 and 2
Check stop lamp switch after adjusting brake pedal — refer to BR-6, "
BRAKE PEDAL" .
ICC brake hold relay. Refer to ACS-68, "ICC Brake Hold Relay" . (With ICC only)
Harness for short or open between battery and ICC brake hold relay E80 terminal 3. Refer to ACS-49,
"DTC 13 STOP LAMP RLY FIX" . (With ICC only)
Harness for short or open between ICC brake hold relay E80 terminal 5 and shift lock relay E35 terminal
2. (With ICC only)
Harness for short or open between ICC sensor integrated unit harness connector E61 terminal 2 and ICC
brake hold relay E80 terminal 2. Refer to ACS-49, "
DTC 13 STOP LAMP RLY FIX" . (With ICC only)
Harness for short or open between ICC brake hold relay E80 terminal 1 and ground. Refer to ACS-49,
"DTC 13 STOP LAMP RLY FIX" . (With ICC only)
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect shift lock relay.
3. Check continuity between shift lock relay E35 terminal 1 and
ground.
CAUTION:
Connect test probe (BLACK) to shift lock relay, and test
probe (RED) to ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
SCIA4990E
Continuity should exist.
SCIA6931E
AT-234
A/T SHIFT LOCK SYSTEM
Revision: 2006 January2006 M35/M45
5. CHECK INPUT SIGNAL A/T DEVICE
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector.
3. Turn ignition switch ON. (Do not start engine.)
4. Check voltage between A/T device harness connector M133 ter-
minal 7 and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
Check the following.
Harness for short or open between push-button ignition switch and shift lock relay E35 terminal 5
Harness for short or open between shift lock relay E35 terminal 3 and A/T device harness connector
M133 terminal 7
10A fuse [No.12, located in the fuse block (J/B)]
Push-button ignition switch (Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .)
Shift lock relay
–Check continuity between shift lock relay E35 terminal 3 and 5
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness connector M133
terminal 8 and ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. Vo l ta g e
Brake pedal depressed: Battery voltage
Brake pedal released: 0V
SCIA6867E
Condition Continuity
12V direct current supply between terminal 1 and 2 Yes
OFF No
SCIA1245E
Continuity should exist.
SCIA6868E
ATC-20
REFRIGERATION SYSTEM
Revision: 2006 January2006 M35/M45
REFRIGERATION SYSTEMPFP:KA990
Refrigerant CycleNJS000FZ
REFRIGERANT FLOW
The refrigerant flows from the compressor, through the condenser with liquid tank, through the evaporator, and
back to the compressor. The refrigerant evaporation in the evaporator is controlled by an externally equalized
expansion valve, located inside the evaporator case.
FREEZE PROTECTION
To prevent evaporator frozen up, the evaporator air temperature is monitored, and the voltage signal to the
unified meter and A/C amp. will make the A/C relay go OFF and stop the compressor.
Refrigerant System ProtectionNJS000G0
REFRIGERANT PRESSURE SENSOR
The refrigerant system is protected against excessively high- or low-pressures by the refrigerant pressure sen-
sor, located on the liquid tank. If the system pressure rises above, or falls below the specifications, the refriger-
ant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 3,119 kPa (31.8 kg/cm
2 , 452 psi), or below about 118
kPa (1.2 kg/cm
2 , 17 psi).
PRESSURE RELIEF VALVE
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system increases to an unusual level [more than 3,628 kPa (37 kg/cm
2
, 526 psi)], the release port on the pressure relief valve automatically opens and releases refrigerant into the
atmosphere.
RJIA1552E
ATC-32
AIR CONDITIONER CONTROL
Revision: 2006 January2006 M35/M45
MAGNET CLUTCH CONTROL
When A/C switch, AUTO switch or DEF switch is pressed, unified meter and A/C amp. transmits compressor
ON signal to ECM, via CAN communication.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant-pressure sen-
sor signal, throttle angle, etc.). If it judges compressor can be turned ON, it sends compressor ON signal to
IPDM E/R, via CAN communication.
Upon receipt of compressor ON signal from ECM, IPDM E/R turns air conditioner relay ON to operate com-
pressor.
When sending compressor ON signal to IPDM E/R via CAN communication line, ECM simultaneously sends
compressor feedback signal to ECM via CAN communication line.
ECM sends compressor feedback signal to unified meter and A/C amp., then, uses input compressor feed-
back signal to control air inlet.
SELF-DIAGNOSIS SYSTEM
The self-diagnosis system is built into the unified meter and A/C amp. to quickly locate the cause of malfunc-
tions.
RJIA4020E
INTELLIGENT KEY SYSTEM
BL-77
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
Terminals and Reference Value for BCMNIS001XE
*1: In the state that hazard reminder operates.
*2: In the state that room lamp switch is in “DOOR” position.
Terminals and Reference Value for IPDM E/RNIS001XF
Te r m i -
nalWire
ColorItem ConditionVoltage (V)
Approx.
11 V Ignition switch (ACC) Ignition switch is in ACC or ON position Battery voltage
12 PFront door switch passenger
sideDoor open (ON)
Close (OFF) 0 8
13 O/L Rear door switch RH Door open (ON)
Close (OFF) 0 Battery voltage
37 LG Key switch signalInsert Intelligent Key into key slot. Battery voltage
Remove Intelligent Key from key slot. 0
38 W Ignition switch (ON)Ignition switch is in ON or START posi-
tion.Battery voltage
39 L CAN-H — —
40 P CAN-L — —
42 P Power supply (fuse) — Battery voltage
52 B Ground — 0
55 W Power supply (Fusible link) — Battery voltage
57 SB Trunk room lamp switch Trunk lid open (ON)
Close (OFF) 0 Battery voltage
62 V Front door switch driver side Door open (ON)
Close (OFF) 0 Battery voltage
63 R/G Rear door switch LH Door open (ON)
Close (OFF) 0 Battery voltage
Te r m i n a l Wire
ColorItem ConditionVoltage (V)
Approx.
48 G/B Horn relay Press panic alarm bottom.Horn sounds. 0
Horn does not sound. Battery voltage
49 L CAN-H — —
50 P CAN-L — —
BL-82
INTELLIGENT KEY SYSTEM
Revision: 2006 January2006 M35/M45
CAUTION:
When CAN COMM 1 [U1000] and CAN COMM 2 [U1010] are displayed, give priority to performing trouble diagnosis.
DATA MONITOR
INTELLIGENT KEY
[B2552]Internal malfunction is detected in Intelligent Key unitReplace Intelligent Key
unit.BL-163
IGN POWER CIRCUIT
[B2553]It continues for 2 seconds or more that ON power sup-
ply input to Intelligent Key unit is excessively low when
the power supply position is in ON positionCheck Intelligent Key
unit ON power supply
inputBL-163
ACC POWER CIRCUIT
[B2554]It continues for 2 seconds or more that ACC power
supply input to Intelligent Key unit is excessively low
when the power supply position is in ACC or ON posi-
tionCheck Intelligent Key
unit ACC power supply
inputBL-164
STOP LAMP CIRCUIT
[B2555]5V or less is detected at both the stop lamp switch sig-
nal input circuit that is input to Intelligent Key unit and
the monitor input before stop lamp switchCheck stop lamp switchBL-167
ENG START SW
[B2556]Condition that push-button ignition switch is pushed is
detected continuously for 100 seconds or moreCheck push-button igni-
tion switchBL-168
VEHICLE SPEED
[B2557]Some differences occur on one or more vehicle speed
inputs of Intelligent Key unitCheck vehicle speed sig-
nalBL-169
SHIFT POSITION
[B2558]
There is a difference between the shift position input
via CAN communication and the P position input by
detent switch
Vehicle speed (5 km/h or more) is detected continu-
ously for 10 seconds or more even if the shift posi-
tion is detected in P position when the power supply
position is in ON positionCheck shift position inputBL-172
PDU
[B2559]Internal malfunction is detected in PDU Replace PDUBL-174
START POW SUP CIRC
[B2560]Though the engine start operation is not performed,
starter relay in IPDM E/R is ONCheck starter power sup-
plyBL-174
LOW VOLTAGE
[B2562]Battery power supply input to Intelligent Key unit (8.8V
or less) is detected continuously for 1.5 seconds or
moreCheck battery low volt-
ageBL-177
HI VOLTAGE
[B2563]Battery power supply input to Intelligent Key unit (18V
or more) is detected continuously for 90 seconds or
moreCheck for battery high
voltageBL-178
NATS MALFUNCTION
[B2590]Malfunction is detected in immobilizer systemCheck (IVIS) NATS trou-
ble diagnosis procedureBL-248
Suspect Systems
[DTC]Diagnostic item is detected when... Repair work Reference page
Monitor item Content
DR REQ SW Indicates [ON/OFF] condition of door request switch (driver side).
AS REQ SW Indicates [ON/OFF] condition of door request switch (passenger side).
BD/TR REQ SW Indicates [ON/OFF] condition of trunk opener request switch.
ON POS Indicates [ON/OFF] condition of ignition switch in ON position.
ACC POS Indicates [ON/OFF] condition of ignition switch in ACC position.
DOOR STAT SW Indicates [ON/OFF] condition of door unlock sensor.
STOP LAMP SW Indicates [ON/OFF] condition of stop lamp switch.
P RANGE SW Indicates [ON/OFF] condition of park position switch.
TR CANCEL SW* Indicates [ON/OFF] condition of trunk cancel switch.
DOOR LOCK SIG* Indicates [ON/OFF] condition of door lock signal from Intelligent Key remote controller button.
DOOR UNLOCK SIG* Indicates [ON/OFF] condition of door unlock signal from Intelligent Key remote controller button.
KEYLESS TRUNK* Indicates [ON/OFF] condition of trunk open signal from Intelligent Key remote controller button.
BL-124
INTELLIGENT KEY SYSTEM
Revision: 2006 January2006 M35/M45
Check Horn FunctionNIS001Y2
First perform the “SELF-DIAG RESULTS” of “BCM” with CONSULT-II, then perform the trouble diagno-
sis of malfunction system indicated in “SELF-DIAG RESULTS” of “BCM”. Refer to BCS-15, "
CAN Com-
munication Inspection Using CONSULT-II (Self-Diagnosis)".
1. CHECK HORN OPERATION
Check if horn sounds with horn switch.
Does horn operate?
Yes >> GO TO 2.
No >> Check horn circuit. Refer to WW-53, "
HORN" .
2. CHECK IPDM E/R INPUT SIGNAL
Check voltage between IPDM E/R connector and ground.
OK or NG
OK >> Replace IPDM E/R.
NG >> GO TO 3.
3. CHECK HORN RELAY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R and horn relay connector.
3. Check continuity between IPDM E/R connector and horn relay connector.
OK or NG
OK >> Check harness connection.
NG >> Repair or replace harness.
Check Combination Meter Display FunctionNIS001Y3
1. CHECK METER DISPLAY
With CONSULT-II
Check the operation with (“LCD”) in the ACTIVE TEST.
OK or NG
OK >> Meter display is OK.
NG >> Check combination meter. Refer to DI-17, "
Self-Diagno-
sis Mode of Combination Meter" .
Terminals
Voltage (V)
(Approx.) (+)
(–)
IPDM E/R
connectorTerminal
E9 48 Ground Battery voltage
PIIB6219E
AB
Continuity
IPDM E/R
connectorTe r m i n a lHorn relay
connectorTerminal
E9 48 E20 1 Yes
PIIB6220E
Is each warning displayed on meter display?
PIIB6369E
INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION
BL-129
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2006 January2006 M35/M45
PRECAUTIONS FOR INTELLIGENT KEY SYSTEM
In the Intelligent Key system of model Y50, the transponder (the chip for immobilizer ID verifica-
tion) is integrated into the Intelligent Key. (For the conventional models, it is integrated into the
mechanical key.) Therefore, the mechanical key cannot perform the ID verification, and thus it can-
not start the engine. Instead of it, the immobilizer ID verification can be performed by inserting the
Intelligent Key into the key slot, and then it can start the engine.
When registering the Intelligent Key, 2 registration procedures (immobilizer ID registration and
Intelligent Key ID registration) should be performed. The immobilizer ID registration is the proce-
dure that registers the ID stored into the transponder (integrated into Intelligent Key) to the BCM.
The Intelligent Key ID registration is the procedure that registers the ID to the Intelligent Key unit.
Each registration is a different procedure.
When performing the Intelligent Key ID registration only, the engine cannot be started by inserting
the key into the key slot. When performing the engine immobilizer ID registration only, the engine
cannot be started by the operation when carrying the key. The registrations of both systems
should be performed.
Operation DescriptionNIS001Y9
SYSTEM DIAGRAM
OPERATION WHEN INTELLIGENT KEY IS CARRIED
Description
1. When the push-button switch is pressed, the Intelligent Key unit signals the inside key antenna and sends
the request signal to the Intelligent Key.
2. The Intelligent Key receives the request signal and sends the Intelligent Key ID signal to the Intelligent
Key unit via the remote keyless entry receiver.
3. The Intelligent Key receives the Intelligent Key ID signal and verifies it with the registered ID.
4. If the ID is successfully verified, the Intelligent Key unit sends the steering unlock signal to the steering
lock unit. Then, it sends each power supply request signal to PDU (Power Distribution Unit) after unlock-
ing the steering lock.
5. If the Intelligent Key unit judges that the engine start condition is satisfied, it sends the starter request sig-
nal via CAN communication to IPDM E/R and turns the starter motor relay ON.
6. The steering lock unit unlocks the steering lock when receiving the signal. PDU starts the power supply
distribution according to the push-button ignition switch operation when receiving the signal. If it enters the
engine start permission mode, the power supply is supplied from PDU to the starter motor relay and the
cranking is started.
CAUTION:
If a malfunction is detected in the Intelligent Key system, the “KEY” warning lamp in the combina-
tion meter illuminates for 15 seconds. At that time, the engine cannot be started.
7. When Intelligent Key unit received feedback signal from ECM acknowledging the engine has been initi-
ated, the Intelligent Key unit sends a stop signal to IPDM E/R and stops the cranking by turning OFF the
PIIB6272E